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Why Choose Polypropylene?

Produce durable, lightweight parts with excellent chemical resistance at low cost.

HP Polypropylene (PP) is a versatile, production-ready thermoplastic that combines low moisture absorption, chemical resistance, and ductility with lightweight performance. Its ability to deliver strong, watertight, and cost-efficient parts makes it ideal for both functional prototypes and end-use applications across multiple industries.
3D printing technology
Dimensional accuracy

+/- 0.3% with a lower limit of +/- 0.3 mm

Maximum build size

380 x 285 x 380 mm (14.9" x 11.2" x 14.9")

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Air duct 3D printed with HP 3D Polypropylene (Courtesy of HP) 640x427.jpg

Designed for Lightweight, Chemical-Resistant Parts

Strong, watertight, and ready for production.

Polypropylene is widely trusted for applications that demand chemical resistance, low weight, and durability. It enables the production of fluid systems, living hinges, containers, and automotive components that require consistent, repeatable performance.

From consumer goods and packaging to industrial housings and automotive interiors, PP offers the strength and reliability needed for production-ready parts — all while keeping costs low.

Key Benefits

  • Lightweight and Durable – Strong parts with balanced mechanical properties and repeatable accuracy.

  • Chemical Resistance – Excellent resistance to oils, greases, hydrocarbons, and alkalis.

  • Watertight and Airtight – Functional without additional sealing or post-processing.

  • Low Moisture Absorption – Stable performance in humid or fluid-contact environments.

  • UV and Environmental Resistance – Suitable for both indoor and outdoor applications.

  • Cost-Efficient – Low material cost per part for prototyping and production.

Applications

  • Automotive Components – Car interior parts, ducts, and reservoirs.

  • Fluid and HVAC Systems – Tubes, pipes, and housings requiring watertight performance.

  • Consumer and Industrial Goods – Durable, lightweight products for everyday and technical use.

  • Medical Devices – Functional prototypes and biocompatible end-use components.

  • Orthotics and Wearables – Lightweight, skin-safe parts with consistent strength.

  • Prototyping and Production – Functional prototypes and small- to medium-run manufacturing.

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HP Multi Jet Fusion (MJF) delivers exceptional precision and surface quality for end-to-end production at low cost. Ideal for low- to mid-volume manufacturing, it’s trusted by global leaders including Volkswagen, BMW, and John Deere for producing durable, high-performance production-grade parts.

Technical Specifications

Accuracy

+/- 0.7% (minimum of +/- 0.3 mm)

Layer thickness

0.08 mm

Density of parts

0.89 g/cm³

Tensile modulus

1600 MPa (XY), 1600 MPa (Z)

Tensile strength

 30 MPa (XY), 30 MPa (Z)

Elongation at break

20% (XY), 18% (Z)

Melting point

187 °C

Certifications & Data Sheets

Design Guidelines​

Max build volume

380 x 284 x 380 mm (15 x 11.2 x 15")

Min wall thickness

2 mm

Min clearance

0.6 mm

Min slit between walls

0.6 mm 

Min hole diameter at 1 mm thickness

0.6 mm

Min printable details

0.3 mm

Min emboss / deboss

0.6 mm

Min depth/height for emboss/deboss

1 mm

Min font

9 pt (3.2 mm)

 

Design Considerations

  • Consider hollowing or adding internal lattice structure to large solid pieces to improve accuracy and minimize cost. 

  • See full design guidelines for additional considerations, including clearance, functional assemblies, interlocking parts, hollowing and lattice structures, ducts, threads, how to minimize the risk of warpage, bonding parts, and more.

  • Hinges, sockets, and linked parts can be integrated into the design.​

View Full Design Guidelines

Photo Gallery

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Material Selection Guide

Not sure which material is the best fit for your project? Use our materials selection guide to compare the material properties and recommended uses for each.

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Get your parts into production today

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