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Transforming Prosthetics and Orthotics Production with Digital Manufacturing and Industrial 3D Printing Customization and ease of manufacturing are major factors in manufacturing healthcare devices and accessories, particularly when formed and fitted to the human body as with orthotics and prosthetics. Recent advancements digital manufacturing have revolutionized the industry, making the design and manufacturing of customized devices quicker, easier, more affordable and more flexible than previously possible. Revolutionized manufacturing processes Traditional manufacturing methods require multiple steps and significant time to make. For each piece the designer must cast the affected body part, make and adjust a mold, produce the item, and go through the fitting and adjustment process. If there is a major flaw or adjustment required in the design, the whole process must be repeated. With digital manufacturing, the process is much more streamlined and precise, with less wasted time and materials. The practitioner can precisely measure the affected part with a 3D scanner, then upload the file to industry-specific CAD software to design and adjust the model. The adjusted model is then sent to a 3D printer for final manufacturing. With more advanced 3D printers, like HP Multi Jet Fusion, multiple devices can be produced at once, and design revisions or replacements can be completed quickly and easily. Benefits of digital manufacturing of orthotics and prosthetics In addition to creating a more efficient workflow, the adoption of digital manufacturing of medical devices is driving innovation in design, and resulting in better fit and functionality for the end-user. Some of the key benefits of digital manufacturing of orthotics and prosthetics include: Customization : By varying the thickness of the material, the stiffness and strength can be controlled across multiple dimensions of the final device. This enables designers to create much lighter devices with greater stiffness where support is required and greater flexibility in areas for improved comfort. Advanced structures : design features such as lattices and meshes can improve the performance of the part by increasing stiffness, reducing weight, and enhancing breathability. The design freedom inherent in 3D printing allows greater innovation than previously possible. Part consolidation : with the design freedom of 3D printing, parts can be integrated and printed in one piece with interlocking components and consolidated complex shapes. This can reduce weight and decrease assembly time. Branding and personalization : with digital design products can be personalized with a logo, business name, production number or customer ID. Leveraging industrial 3D printing technology With advancements in 3D printing technology, manufacturers can experiment with new methods of production with more freedom and creativity, and provide a higher-quality and more user-friendly end product. Among 3D printing options, HP Multi Jet Fusion technology is a popular choice among clinicians and manufacturers with it’s customization possibilities, fast production, affordable materials, minimal waste, and a high-quality product for the patient. The benefits include: Comfort and flexibility : The high-quality materials and design freedom available with technology like Multi Jet Fusion allows manufacturers to improve comfort by reducing weight and thickness where material is not needed, with a minimum thickness of 1 mm. Repeatable, quality parts : industrial 3D printing technology, such as HP Multi Jet Fusion, can produce medical devices with a high level of dimensional accuracy, and isotropic strength and density across the x,y, and z axes. Optimized productivity and less waste : compared with traditional manufacturing methods, industrial 3D printers can reduce manual labor by as much as 6 times. HP Multi Jet Fusion technology also consumes minimal raw materials in it’s manufacturing process, which can reduce waste up to 20 times versus subtractive manufacturing (such as CNCmachining). Rapid production : The ability to manufacture parts within a day and low material cost with HP Multi Jet Fusion means that clinicians can revise, print, and test design variations quickly and easily. This is important in applications such as custom footbeds where factors such as proper alignment, gait and comfort can make a significant difference to the comfort and effectiveness of the end product. Digital manufacturing of custom orthotics and prosthetics in real life To learn more about the opportunities and benefits of producing orthotics and prosthetics with digital manufacturing and HP Multi Jet Fusion technology, take a moment to explore the case studies and white papers below. Whether you are exploring the benefits of digital manufacturing for medical devices or looking for a reliable local manufacturer to produce high-quality, affordable devices for you, the team at Tempus 3D is available to help. With state-of-the art HP Multi Jet Fusion technology, online ordering and a certified team of professionals, Tempus will work with you to ensure you get the best value possible. Contact us to learn more. Information and Photos courtesy of HP Learn More about Prosthetics and Orthotics Production with Digital Manufacturing Transforming prosthetics and orthotics production with digital manufacturing White Paper Manufacturing orthotic insoles with industrial 3D printing White Paper ActivArmor fashions customized orthotic devices with HP 3D Printing Case Study Explore more case studies and articles Looking for a local manufacturer for your medical supplies? Tempus 3D is an Additive Manufacturing Service Bureau serving Western Canada with quick overnight delivery and competitive pricing. We use state-of-the-art HP MJF 5200 technology that allows for mass customization and production scale 3D printing. If you have a project you would like to talk to us about you can reach us at info@tempus3d.com , or give us a call at 250-456-5268. Contact Us

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You may also contact us via email at info@tempus3d.com , by phone at 1-778-456-5268, or by mail at PO Box 217, Trail, BC Canada V1R 4L5. These Terms and Conditions were last revised March 2021. Privacy Policy COLLECTING AND USING INFORMATION Tempus 3D Inc. (Tempus) is committed to protecting your privacy. You may visit most of our Site without providing any personal information to us. But sometimes we need information in order to provide you services that you request, and this policy explains our data policies and practices. Your use of the Site is governed by the Terms and Conditions in addition to this Privacy Policy, and any other notices and “click through” agreements that we may establish and post from time to time. WE WILL NOT SELL YOUR DATA Tempus does not and will not sell any data you submit to us. We will use it to provide you with a better user experience. 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HP Digital Manufacturing Network Production Professional Tempus 3D is proud to be a qualified member of HP's Digital Manufacturing Network. As an HP Digital Manufacturing Network Production Professional, Tempus 3D has been evaluated and qualified based on our end-to-end 3D printing capabilities for production at scale, as well as our manufacturing and quality processes. As one of a select few service bureaus in Canada to be selected as a partner, we offer leading-edge HP 3D printing technology. This technology is designed to manufacture parts that are extremely strong, highly accurate, and with a surface finish that makes them ideal for mechanical testing and production manufacturing. Our production team is fully certified in part quality optimization, and ready to support you through the prototype-through-production process quickly, cost-effectively and with consistent tolerances. Advanced Additive Manufacturing Processes Industry-Standard Certifications Robust Quality Management Volume Job Production Gain a Competitive Advantage with HP Multi Jet Fusion 3D Printing HP Multi Jet Fusion Learn more about HP Multi Jet Fusion 3D printing technology. Learn Materials Explore the unique uses and benefits of MJF materials. Learn Design for MJF Explore design tips and strategies for Multi Jet Fusion. Learn Get a Quote

Now we are getting to the potatoes! When it comes to creating custom orthotics, precision and efficiency are key. Traditionally, CNC machining has been the go-to way for producing these devices. However, the rise of 3D printing in the advanced manufacturing era is transforming how we approach this field. Both technologies have their merits, but when it comes to modern orthotics, 3D printing offers key advantages.  The Traditional CNC Machining Approach  CNC machining is a subtractive form of manufacturing. Itinvolves cutting away material from a solid block to create a final product. For orthotics, this process typically starts with a block of foam or plastic, which is milled into the desired shape. This method is known for its:  Precision:  CNC machines can produce highly accurate orthotics tailored to a patient's needs.  Material Variation:  It is easy to change out material type based on client needs.  However, CNC machining also comes with notable limitations:  Material Waste:  Significant amounts of material are removed during machining, resulting in higher waste.  Complexity Constraints:  Designing intricate, organic shapes can be challenging and time-consuming.  Time-Intensive Setup:  Each custom piece requires careful programming and calibration, adding to lead times.  The Game-Changer: 3D Printing for Orthotics  3D printing takes a completely different approach by building orthotics layer by layer from a digital design. This additive manufacturing method brings several unique advantages:  Design Freedom:  3D printing enables the creation of complex geometries, such as lattice structures, that are impossible to achieve with CNC machining. These designs can enhance comfort and functionality by optimizing weight distribution and even airflow.  Material Efficiency:  Since material is only deposited where needed, waste is dramatically reduced. This not only lowers costs but also supports sustainability.  Speed and Scalability:  Once the digital design is finalized, multiple orthotics can be printed simultaneously, significantly speeding up production. In a machine like ours at Tempus 3D, we can print nearly 100  pairs in a single print!  Enhancing Patient Outcomes  For patients, the benefits of 3D-printed orthotics are transformative. Lighter, more breathable designs enhance comfort during wear, while precise customizations ensure better alignment and support. Additionally, the speed of production means patients spend less time waiting for their orthotics to be ready.  Choosing the Right Technology  While CNC machining has been a reliable method for decades, 3D printing is quickly becoming the preferred choice for producing orthotics. It offers unparalleled flexibility, efficiency, and innovation that align with the evolving needs of both patients and practitioners.  As the orthotics industry continues to embrace 3D printing, we're excited to see how this technology will further improve patient care and redefine the boundaries of custom manufacturing!

Introduction:  After an orthotic is 3D printed, it undergoes a series of post-processing steps to enhance its appearance, durability, and functionality. Depending on the final assembly, these finishing touches could make a significant difference in patient satisfaction and long-term wear. This week in our campaign we’ll explore the most common post-processing techniques used for 3D printed orthotics! Dyeing:  Dyeing is a common technique used to color the orthotic. Many orthotics start out as grey or white, but dyeing allows clinicians to offer custom colors, which can enhance aesthetics and patient preference.  Benefits:  Adds a more complete look, can be customized to patient preference.  Drawbacks:  Requires additional time and equipment.  Vapor Smoothing:  Vapor smoothing is used to create a smoother surface finish on the orthotic. This is especially useful for materials like PA-12, which can have a slightly rough texture after printing.  Benefits:  Smooth, polished finish, a sealed easy to clean surface.  Drawbacks:  Not all materials are compatible with vapor smoothing.  Vibratory Tumbling:  Vibratory tumbling is another method for smoothing the surface of the orthotic. The orthotic is placed in a machine with small media (such as stones or ceramic) that gently polishes the surface.  Benefits:  Effective for large batches, smooths out imperfections.  Drawbacks:  Time-consuming, may not achieve the same finish as vapor smoothing.  Raw Finish:  Some orthotics are left with a raw finish straight out of the printer. While this is the fastest option, it may not provide the same level of aesthetic or comfort benefits as other post-processing methods.  Benefits:  Quick, no additional processing required. May be completely fine, if the orthotic is being covered with layers Drawbacks:  Rougher texture, may be less comfortable for patients.  Conclusion:  Post-processing is an essential part of the 3D printing workflow, ensuring that the final orthotic meets both functional and aesthetic standards. Whether through dyeing, smoothing, or leaving the orthotic in its raw state, these techniques allow clinicians to tailor the orthotic to the specific needs of the patient while enhancing the overall quality of the product.

Welcome to week 3! The advanced manufacturing era has revolutionized the orthotics industry, making it possible to produce customized, high-quality orthotics with unprecedented speed and precision. But with so many 3D printing technologies and materials available, choosing the right combination for your clinic's needs can be daunting. Let’s dive into the most common 3D printing methods and materials for orthotics, comparing their benefits and limitations to help you make informed decisions.    Top 3D Printing Technologies for Orthotics   1. Fused Deposition Modeling (FDM)   FDM is a widely accessible 3D printing method that works by extruding melted thermoplastic layer by layer.  Pros : Affordable, suitable for simpler orthotic designs, and easy to access.  Cons : Lower accuracy, rougher surface finishes, and fewer material options compared to advanced methods.  2. Selective Laser Sintering (SLS)   Using lasers to fuse powdered material, SLS creates durable and complex designs with a smooth finish.  Pros : Perfect for intricate geometries, highly durable, and provides excellent surface quality.  Cons : Higher costs and less availability in smaller clinics.  3. Multi Jet Fusion (MJF)   HP's MJF technology uses binding agents and heat to produce orthotics with exceptional speed and precision.  Pros : Outstanding accuracy, fast production, smooth finishes, ideal for complex designs, and well suited to large batches  Cons : Requires specialized equipment with a higher upfront cost.  4. Material Jetting (MJ)   This method involves jetting liquid materials that are cured layer by layer with UV light, delivering unmatched precision.  Pros : Exceptional detail, multi-material capability, and high-quality finishes.  Cons : Expensive and less commonly used for orthotics.  Choosing the Right Technology   Choosing of 3D printing technology often depends on your clinic's budget, the complexity of the orthotic design, and material requirements. For high-precision, durable orthotics, SLS and MJF   are leading options, while FDM and MJ work well for simpler or more specialized needs.    Exploring Material Options for 3D Printed Orthotics   The choice of material directly impacts the strength, flexibility, and comfort of orthotics. Here are the most popular materials used in 3D printing orthotics and their key characteristics. We will be focusing on the MJF materials we offer here at Tempus 3D of course! 1. PA-12 (Nylon 12)   A durable, flexible, and biocompatible material ideal for everyday o rthotics.Th is is hte most common material we do by far! Pros : High strength, impact resistance, and versatility.  Cons : May require additional finishing for smoother surfaces.  2. TPU (Thermoplastic Polyurethane)   Known for its rubber-like flexibility, TPU is perfect for orthotics requiring cushioning and shock absorption.  Pros : Excellent flexibility and comfort for patients.  Cons : Less durable and may wear faster over time.  3. PA-11 (Nylon 11)   A lightweight, bio-based material offering similar benefits to PA-12 with added flexibility.  Pros : Strong, and ideal for lightweight orthotics.  Cons : Slightly more expensive than PA-12.    Making the Right Choice for Your Patients   Selecting the right 3D printing technology and material is a balancing act between performance, cost, and patient needs. While PA-12   and TPU are versatile and widely used, materials like PA-11 cater to more specific requirements. Similarly, advanced printing methods like MJF excel in precision and durability, ensuring the highest quality outcomes for patients.  At Tempus 3D, we provide access to MJF technologies and materials, ensuring you have the right tools for any orthotic design challenge. We would love help you create orthotics that enhance patient comfort and mobility with the precision of advanced manufacturing!

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Describe your service here. What makes it great? Use short catchy text to tell people what you offer, and the benefits they will receive. A great description gets readers in the mood, and makes them more likely to go ahead and book.

Describe your service here. What makes it great? Use short catchy text to tell people what you offer, and the benefits they will receive. A great description gets readers in the mood, and makes them more likely to go ahead and book.