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Rubber 3D printing service TPU (BASF Ultra sint TPU 01) Flexible, functional, rubber-like parts TPU (Thermoplastic Polyurethane) is a rubber-like polymer which is ideal for producing parts that require high elasticity, shock absorption, and energy return. This material is 3D printed with HP Multi Jet Fusion technology , which produces durable, strong and consistent parts with excellent surface quality and high level of detail. 3D printing technology HP Multi Jet Fusion 5200 Dimensional accuracy +/- 0.3% with a lower limit of +/- 0.3 mm Maximum build size 380 x 285 x 380 mm (14.9" x 11.2" x 14.9") Get an Instant Quote TPU: a rubber like polymer for robust, detailed, flexible parts Ultrasint TPU01 is a versatile thermoplastic polyurethane which has rubber-like elasticity and is designed to produce strong, flexible, durable parts for applications requiring high elasticity, shock absorption, and energy return. This material offers a balanced property profile and the ability to print very fine structures with a high level of detail. This material is suitable for a diversity of applications, including jigs & fixtures, footwear, industrial tubes and pipes, transportation Industry, and sports and leisure. TPU exhibits good UV and hydrolysis resistance. It passes skin sensitisation and cytotoxicity tests in accordance with ISO 10993-10 and ISO 10993-5, making it suitable for applications close to the human skin, such as in the medical industry. ​ TPU parts are developed by BASF and 3D printed with HP Multi Jet Fusion (MJF) technology. Because MJF is a powder-bed fusion technology parts can be used immediately out of the printer, or can be dyed black and treated for a smoother, customer-facing finish. Key Benefits Functional parts with fine detail and dimensional accuracy. Enhanced rebound resilience and elongation-at-break with lighter parts Optimal mechanical resistance at low temperatures Good UV and hydrolysis resistance Flexible lattices Complex parts Applications Flexible lattice structures Sports equipment such as helmets, footwear, or safety gear. Automotive use, including car interiors, air filter covers, or bellows gimbal Industrial tools such as robotics or grippers Custom shock absorbers and springs Fluid systems such as flexible pipes Medical equipment such as face masks or orthopedics. Design guidelines​ Min wall thickness 0.5 mm Recommended wall thickness 2.0 mm Max wall thickness 7.0 mm Min hole diameter at 1 mm thickness 0.5 mm Min shaft diameter at 10 mm high 0.5 mm Min clearance at 1 mm depth 0.5 mm Min slit between walls 1 m thick 0.5 mm Min deboss depth 1 mm Min emboss height 1 mm Design considerations​ ​ The best results are obtained with thin structures and lattices, so it is recommended to re-design dense parts by hollowing them, introducing internal lattices, and/or removing unnecessary material. This strategy also reduces the weight of the parts and lowers the cost of production.​ ​ ​ View full design guidelines for H P TPU01 Technical Specifications Accuracy +/- 0.3% (minimum of +/- 0.3 mm) Hardness (shore A) 88 Tensile modulus 75 MPa (xy) / 85 MPa (z) Tensile strength 9 MPa (xy), 7 MPa (z) Rebound resistance 63% Elongation at break >220% Tear resistance (Trouser) 20 KN/m (xy), 16 KN/m (z) Tear resistance (Graves) 36 KN/m (xy), 32 KN/m (z) Compression set 20% Abrasion loss 90 mm3 View technical data sheet for Ultrasint TPU01 Certificates & Data Sheets Ultrasint TPU01 technical data sheet Ultrasint TPU01 design guidelines Ultrasint TPU01 biocompatibility certification ​ Available finishes Raw (gray) After the part has been printed and has been cleaned it has a powdery gray look and feel. This finish is best suited for functional prototypes and non-visible parts. Black Dye Parts are submerged in a hot dye bath containing dye pigment. This gives a smooth, consistent finish with no loss of dimensional accuracy. Vapor Smoothing This process uses a chemical vapor that smooths the surface of the part, giving a look and feel comparable to injection molding. Best for consumer-facing parts. Gallery Related Materials Nylon PA12 Strong, low-cost, quality parts. Nylon PA11 Ductile, quality parts. Nylon PA12 Glass Bead Stiff, dimensionally stable parts. Nylon PA12 Color Full color, functional parts. Polypropylene Water and chemical resistant parts. Nylon PA12 white Engineering-grade white parts. View all materials Material Selection Guide Not sure which material is the best fit for your project? Use our materials selection guide to compare the material properties and recommended uses for each. Learn More Get your parts into production today Request a quote

Nylon PA12 Glass Bead HP Multi Jet Fusion HP Nylon PA12 Glass Bead has the excellent material properties of HP Nylon 12 with glass microbeads added to give greater stiffness and dimensional stability. It's ideal for functional applications requiring high rigidity like enclosures and housings, fixtures and tooling. 3D printing technology HP Multi Jet Fusion 5200 Dimensional accuracy +/- 0.3% with a lower limit of +/- 0.3 mm Maximum build size 380 x 285 x 380 mm (14.9" x 11.2" x 14.9") Instant Quote About Nylon PA12 Glass Bead Parts made with Nylon PA 12 GB has the fine grain, high density and low porosity of Nylon 12, but with a greater stiffness and dimensional stability due to 40% glass bead incorporated into the plastic. PA 12 GB provides dimensional stability along with repeatability across prints and it is ideal for applications requiring high stiffness like enclosures, housing and tooling. Additionally, it’s less prone to warping during the printing process than Nylon PA12 so it is a great option for large or flat parts. Key Benefits Produces strong, high-density parts with near-isometric properties on x-y and z axes. Designed to produce functional parts with fine detail and dimensional accuracy. Excellent chemical resistance to oils, greases, alphalitic hydrocarbons, and alkalies. Water- and air-tight without further treatment. UV resistant. Provides dimensional stability and repeatability Meets biocompatibility certifications including USP Class I-VI and US FDA guidance for Intact Skin Surface Devices. Applications Rapid prototyping and small- to medium-run manufacturing Complex assemblies Enclosures and housings Fixtures and tooling Alternative to HP Nylon PA12 or large or flat parts Water- and air-tight applications Bio-compatible parts Design guidelines​ Max build volume 380 x 284 x 380 mm (15 x 11.2 x 15") Min wall thickness 2 mm Connecting parts min 0.5 mm between part interface areas Moving parts min 0.7 mm between faces of printed assemblies Emboss / deboss min 0.5 mm Design considerations​ ​ ​ Consider hollowing or adding internal lattice structure to large solid pieces to improve accuracy and minimize cost. Hinges, sockets, and linked parts can be integrated into the design. See our design guide for details.​ View full design guidelines Technical Specifications Accuracy +/- 0.3% (minimum of +/- 0.3 mm) Layer thickness 0.08 mm Density of parts 1.30 g/cm3 Tensile modulus 2500 MPa (XY), 2700 MPa (Z) Tensile strength 30 MPa (XY), 30 MPa (Z) Elongation at break 10% (XY), 10% (Z) Heat deflection 174 C (@ 0.45 MPa), 114 C (@1.82 MPa) View full technical specifications Certifications & Data Sheets HP PA12 glass bead datasheet HP PA12 glass bead summary of regulatory compliance and environmental attributes ​​ HP PA12 glass bead UL 94 and UL 746A certification Certifications: 9 REACH, RoHS (for EU, Bosnia-Herzegovina, China, India, Japan, Jordan, Korea, Serbia, Singapore, Turkey, Ukraine, Vietnam), PAHs, UL 94 and UL 746A Available Surface Finishes Raw (gray) After the part has been printed it has a powdery gray look and feel. This finish is best suited for functional prototypes and non-visible parts. Black Dye Parts are submerged in a hot dye bath containing dye pigment. This gives a smooth, consistent finish with no loss of dimensional accuracy. Cerakote Cerakote is a thin-film ceramic coating applied to 3D printed parts to improve looks and functionality. A variety of colors are available. Vapor Smoothing A chemical vapor is used to smooth the surface of the part. Vapor smoothing can also enhance material properties and water resistance. Explore Surface Finishes Gallery Related Materials Nylon PA12 Strong, low-cost, quality parts. Nylon PA11 Ductile, quality parts. TPU Flexible Polymer Flexible, functional parts. Polypropylene Water and chemical resistant parts. Nylon PA12 white Engineering-grade white parts. Nylon PA12 Color Full color, functional parts. View all materials Material Selection Guide Not sure which material is the best fit for your project? Use our materials selection guide to compare the material properties and recommended uses for each. Learn More Get your parts into production today Request a quote

Contact Connect with us Phone 1-778-456-5268 ​ Email info@tempus3d.com ​ Shipping (Canada) 2950 Hwy Drive, Trail, BC V1R 2T3 ​ Shipping (US) 4155 Deep Lake Boundary Rd #4008 Colville, WA 99114 Get a Quote Send a message Please send me Tempus 3D news, events and special offers. I understand that I can unsubscribe at any time and my personal information will remain confidential. Submit

Orthotics manufacturers are increasingly embracing industrial 3D printing to build custom orthotics for their customers. Creating custom orthotic insoles using 3D printing technology involves a combination of digital foot scanning, design software, and 3D printing hardware. Compared to traditional methods of manufacturing orthotics, digital manufacturing of orthotics results in higher accuracy, quicker manufacturing times, and reduced labor. Here's a guide to software providers and digital scanner manufacturers that are commonly used in the industry. Steps to Create Custom Orthotic Insoles Foot Scanning Othorics manufacturers use a digital scanner to capture a detailed 3D image of the patient's foot. This image will serve as the basis for the custom insole design. Modeling and Design Once you have a scanned image of the patient's foot, import the scanned data into orthotics design software. Use the software to create a custom orthotic design that meets the patient's specific needs, including arch support, cushioning, and corrective features. 3D Printing Once the design is finalized, send the model to a 3D printer. Choose the appropriate material for the insole, such as flexible polymers for comfort and support. Common materials include Nylon 12 and Nylon 11 for stiffer orthotics, and TPU (Thermoplastic polyurethane) for greater rebound and flexibility. Post-Processing After printing, some insoles may require post-processing, such as vapor smoothing to enhance material properties or adding top covers for additional comfort. Fitting and Adjustment Fit the 3D printed insoles to the patient and make any necessary adjustments for optimal comfort and functionality. By combining accurate scanning technology with advanced design software, the creation of custom orthotic insoles becomes a precise and personalized process, with a quicker turnaround time and a more precise fit for the patient. Digital Scanners for 3D Printed Orthotic Manufacturing There are a variety of companies that specialize in creating digital scanning technology to produce 3-dimensional images of the foot. These range from small scanners that attach to your mobile device to stand-on scanners capable of diagnosing specific foot conditions. The companies listed below are some of the more popular options on the market, listed in no particular order. Ellinvision Overview : Elinvision specializes in high-precision 3D scanning technologies applicable to healthcare and orthotics. They provide advanced scanning solutions known for their accuracy in capturing detailed anatomical data, essential for designing customized orthotic solutions that meet individual patient needs. Top Products : iQube , iQube S , S3DT Website : Elinvision LutraCAD Overview : LutraCAD scanners are advanced tools designed for capturing precise 3D images of the foot, essential for creating custom orthotic insoles. These scanners provide detailed measurements and accurate contours, ensuring a perfect fit for orthotics. Compatible with LutraCAD software, they streamline the workflow from scanning to design and production. The user-friendly interface and high-resolution scanning capabilities make LutraCAD scanners ideal for professionals seeking efficient and reliable solutions for orthotic manufacturing. Top Products : LX500 Compact , LX800 Plus , LXL1800 Website : LutraCAD pedCAT Overview : The PedCAT 3D scanner, developed by CurveBeam, is a specialized imaging device designed for foot and ankle diagnostics. It uses cone beam computed tomography (CBCT) technology to produce high-resolution, 3D images of the foot, providing detailed views of bone structure and joint alignment. The PedCAT scans the foot while the patient is in a natural standing position, which enhances diagnostic accuracy. Top Product : pedCAT Website : Curvebeam AI Scanpod 3D Overview : Scanpod 3D specializes in developing high-resolution 3D scanning solutions tailored for orthotics and medical applications. The Scanpod 3D Scanner is known for its accuracy in capturing detailed foot anatomy, facilitating the creation of custom-fit orthotic insoles with precise measurements. Some of the scanners also have auto-landmarking, measuring, and diagnostic capabilities. Top Product s: XSOL and XPOD  product lines Website : Scanpod 3D Volumental Overview : Volumental specializes in creating 3D scanning solutions for footwear and orthotics, focusing on enhancing customer fitting experiences. Their 3D Foot Scanner uses computer vision and machine learning to create accurate 3D models of feet, facilitating the design and production of custom orthotic insoles. Top Product : Volumental 3D Foot Scanner , Volumental online mobile foot scanning Website : Volumental Artec 3D Overview : Artec 3D offers high-precision 3D scanning solutions renowned for their accuracy and versatility in capturing detailed foot anatomy. The Artec Eva is a handheld scanner ideal for capturing medium to large objects, while the Artec Space Spider excels in capturing intricate details with high resolution, making them suitable for orthotics design and production. Top Products : Artec Eva , Artec Space Spider Website : Artec 3D Revopoint Overview : Revopoint offers cost-effective and portable 3D scanning solutions suitable for medical applications, including orthotics. The Revopoint POP 3 Plus is designed for ease of use and affordability, making it accessible for professionals seeking accurate 3D scans of foot anatomy for orthotics design and manufacturing. Top Product : POP 3 Plus Website : Revopoint Occipital Structure Sensor Overview: Structure Sensor specializes in producing scanning technology which converts your mobile device to a 3D scanner.   These scanners offer a cost-effe ctive solution for capturing precise foot data, facilitating the creation of custom 3D-printed insoles. The Structure Sensor is widely adopted in the orthotics and prosthetics field. Top Products:   Structure Sensor 3 , Structure SDK 3.0 Website : Structure.io Apple iPhones and Orthotics Apps Overview: The LIDAR cameras in newer iPhones and iPads create precise 3D scans of objects, including feet. For orthotics manufacturing, the LIDAR sensor emits light pulses that bounce off the foot, capturing detailed measurements and contours. This data is processed by specialized apps, transforming it into an accurate 3D model. One example is the Comb app, which converts the scans into orthotics models. Comb also provides a scanning fixture which helps create accurate 3D scans of the foot. Website: Combscan Design Software for 3D Printed Orthotic Manufacturing There are various software options available that convert digital scans into designs for orthotic footwear suitable for 3D printing. Here are just a few of the many choices. Fit360 Overview: Fit360 is a cutting-edge 3D scanning solution designed for creating custom orthotic insoles. Using advanced scanning technology, it captures precise foot measurements and contours, ensuring a perfect fit. Fit360's portable and user-friendly device quickly generates detailed 3D models of the foot, which are then used to design and manufacture personalized orthotic insoles with 3D printing technology. This technology enhances the comfort and effectiveness of orthotics by providing accurate data on foot structure and pressure distribution, leading to better support and alignment for users. Website:   https://fit360ltd.com/ Gespodo Overview: Gespodo is a leading provider of 3D scanning and printing solutions for custom orthotic insoles. Utilizing advanced scanning technology, Gespodo captures accurate and detailed foot measurements, which are essential for designing tailored orthotics. Their system ensures a precise fit by analyzing foot structure and pressure points, resulting in insoles that offer superior support and comfort. Gespodo offers the Footscan 3D mobile scanning app with the FootCAD3D design software that designs custom footbeds based on teh scan. Website: https://podo.gespodo.com/en/ Leopoly Overview: Leopoly's LeoShape is a versatile 3D modeling and design software tailored for creating custom products, including orthotic insoles. It offers an intuitive interface that simplifies the process of designing personalized 3D models, making it accessible for users with varying levels of expertise. LeoShape's powerful customization tools allow for precise adjustments based on detailed foot scans, ensuring a perfect fit and enhanced comfort for orthotic insoles. The software supports integration with various 3D scanners and printers, streamlining the workflow from design to production. Website: https://leopoly.com/leoshape/ LutraCAD Overview: LutraCAD software is designed for creating custom orthotic insoles with precision and efficiency. It features advanced modeling tools that allow for detailed customization based on individual foot scans, ensuring a perfect fit. The software integrates seamlessly with various 3D scanners and printers, including their own line of scanners. LutraCAD's intuitive interface makes it accessible to both professionals and newcomers in the orthotics field. Service Providers for 3D Printed Orthotic Manufacturing Most orthotics companies outsource the manufacturing of their 3D-printed insoles to guarantee precision and the use of top-quality materials. By partnering with 3D printing service providers, these companies can access a broad selection of industrial-grade materials with superior material properties, without needing to invest in their own 3D printers. Additionally, 3D printing service providers are capable of mass production, delivering dozens or even hundreds of orthotics within days of ordering. This collaborative approach not only enhances the quality of orthotic solutions but also accelerates the delivery of customized products to patients, ultimately improving their comfort and mobility. 3D Print your Orthotics Insoles with Tempus 3D Partner with Tempus 3D for your orthotics digital manufacturing services. Tempus 3D has experience in manufacturing custom orthotics for the Canadian market, using industry-leading HP Multi Jet Fusion 3D printing technology. Offering experience, precision, and guaranteed quality, Tempus ensures your orthotics are manufactured on-time and on-spec.

Introduction The field of orthotics and prosthetics has undergone a remarkable transformation in recent years, thanks to the rapid advancement of 3D printing technology. Traditional methods of creating orthotic and prosthetic devices often involved laborious and time-consuming processes, resulting in products that were less customized and often uncomfortable for patients. However, the integration of 3D printing has revolutionized these industries, enabling the creation of highly personalized, efficient, and cost-effective solutions that significantly enhance the quality of life for individuals in need of orthotic and prosthetic devices. Personalized Solutions for Enhanced Comfort One of the most significant benefits of 3D printing in orthotics and prosthetics is the ability to create personalized solutions tailored to each individual's unique needs. Traditional manufacturing methods often relied on manual adjustments and one-size-fits-all designs, which could lead to discomfort and decreased functionality for the patients. With 3D printing, clinicians can now use precise digital scans and models of a patient's body to create customized devices that perfectly fit their anatomy. The use of 3D printing allows for intricate designs that are otherwise challenging or impossible to achieve with traditional methods. Patients can benefit from orthotic insoles, braces, and prosthetic limbs that not only fit snugly but also distribute pressure evenly and provide better support. This level of customization not only enhances comfort but also improves the overall effectiveness of the devices in addressing the patient's specific condition. Faster Prototyping and Production 3D printing has drastically shortened the timeline for prototyping and production of orthotic and prosthetic devices. In the past, creating a new design or making adjustments to an existing one could take weeks or even months. With 3D printing, designers and clinicians can rapidly iterate through various designs and make real-time adjustments based on patient feedback. This iterative process leads to faster development and delivery of devices, allowing patients to receive their orthotics or prosthetics in a more timely manner. Moreover, the digital nature of 3D printing enables easy storage and retrieval of patient-specific designs. This is particularly valuable for patients who may need replacement devices due to wear and tear or changes in their condition. Instead of starting from scratch, clinicians can access the original digital model and make necessary modifications, streamlining the re-fitting process and minimizing disruptions for the patient. Improved Material Selection and Functionality 3D printing has expanded the possibilities for material selection in orthotic and prosthetic devices. Traditional materials, while effective, often limited the design and functionality of these devices. With 3D printing, a wide range of materials can be used, including lightweight yet durable plastics, flexible elastomers, and even biocompatible materials suitable for direct contact with the skin. This versatility in material selection allows for the creation of more functional and aesthetically pleasing devices. For example, 3D-printed prosthetic limbs can incorporate intricate joint mechanisms and advanced articulation, closely mimicking natural movement. Additionally, the lightweight nature of 3D-printed materials reduces the strain on the wearer and contributes to a more comfortable experience. Cost-Effectiveness and Accessibility Traditionally, the process of designing, manufacturing, and fitting orthotic and prosthetic devices could be costly, making them inaccessible to many individuals in need. 3D printing has the potential to significantly reduce costs associated with production, as it eliminates many labor-intensive steps and reduces material waste. This cost-effectiveness not only benefits patients directly but also contributes to greater accessibility and affordability of these vital devices. Furthermore, the global reach of 3D printing technology means that even underserved communities can benefit from orthotic and prosthetic solutions. Remote or economically disadvantaged areas can now have access to these devices without the need for extensive infrastructure or transportation. Conclusion The integration of 3D printing technology into the orthotics and prosthetics industries has ushered in a new era of innovation, customization, and accessibility. Patients now have the opportunity to receive devices that are not only tailored to their individual needs but also more functional, comfortable, and aesthetically pleasing. As 3D printing continues to advance, we can expect even more groundbreaking developments that will further enhance the quality of life for individuals in need of orthotic and prosthetic solutions. The future holds the promise of greater accessibility, improved functionality, and an overall higher standard of care for those who rely on these transformative technologies.

Custom orthotics have been around for thousands of years and have been used to treat different ailments such as bone, joint, and muscle impediments since the Iron Age. These early devices were created by artisans and trades people such as blacksmiths and were not the sleek minimalist design of today’s products. The latest revolution in custom orthotics has been the use of 3D printing. The evolution of production-scale 3D printing has made custom devices available to the masses. What used to take measurements and custom molding along with weeks, if not months, and thousands of dollars can now be done in days with simple scans. Modern 3D printing allows for dozens if not hundreds of these devices to be printed at the same time, driving down the costs and improving accessibility. These aren’t your run-of-the-mill desktop 3D printers though. When you need the accuracy and repeatability required for custom orthotics you need printing technology that can match it. The industry leader in this technology right now is the HP MJF 5200 . With it’s large volume capacity and built for production set-up, there isn’t a technology better matched to the production needs of the custom orthotics industry. Check out this case study from our friends at Hawkridge Systems to see how their customer has harnessed the power of 3D printing to deliver custom orthotics and footwear to their customers. Tempus 3D is an Additive Manufacturing Service Bureau located in Trail, BC serving all of Western Canada including Vancouver, Kelowna, Calgary, and Edmonton with quick overnight delivery and competitive pricing. We use state-of-the-art HP MJF 5200 technology that allows for mass customization and production scale 3D printing. If you have a project you would like to talk to us about you can reach us at info@tempus3d.com , or give us a call at 250-456-5268. Learn more about industrial 3D printing with Tempus 3D View more case studies and articles Learn about manufacturing with HP Multi Jet Fusion 3D printing technology

Describe your service here. What makes it great? Use short catchy text to tell people what you offer, and the benefits they will receive. A great description gets readers in the mood, and makes them more likely to go ahead and book.

Describe your service here. What makes it great? Use short catchy text to tell people what you offer, and the benefits they will receive. A great description gets readers in the mood, and makes them more likely to go ahead and book.

Describe your service here. What makes it great? Use short catchy text to tell people what you offer, and the benefits they will receive. A great description gets readers in the mood, and makes them more likely to go ahead and book.