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- Tempus 3D | Spark Laser Reduces Cost and Time to Market with 3D Printing
Case Study Spark Laser reduces time to market and development costs with industrial 3D printing. Spark Laser is a company based in Vancouver, BC that specializes in the design and manufacturing of commercial laser cutting machines. Spark Laser was looking for a local manufacturer that was able to rapidly produce low-volume production runs of prototypes and end-use plastic parts that were robust enough for an industrial environment, and affordable enough to keep their production costs down. With approximately 40 unique parts to manufacture, traditional methods like Injection molding would costs thousands of dollars and months to produce, without the flexibility to do on-the-fly design modifications. Spark Laser approached Tempus 3D to find a solution. With HP Multi Jet Fusion 3D printing technology, Tempus 3D was able to provide high-quality, robust plastic parts at a fraction of the cost of injection molding, with the ability to revise the design as needed and have their parts produced within days of ordering. This allowed Spark Laser to get their product to market faster and more affordably while maintaining the design freedom they need as they continue to innovate. Key benefits Able to get their product to market quickly and affordably Save thousands of dollars on production costs, compared to injection molding. High-quality plastic parts produced in days, not weeks or months. Prototype and manufacture consumer-ready end-use parts with the same CAD files and 3D printing technology. Photo courtesy of Spark Laser Organization Spark Laser Industry Manufacturing Technology HP Multi Jet Fusion Materials Nylon PA12 Introduction Spark Laser is a Vancouver, British Columbia (BC) based manufacturer of commercial and industrial lasers. They are building desktop lasers for customers across Canada and the United States. Their lasers are designed specifically to address a gap in the laser market by providing a high quality and cost-effective solution for customers not wanting to spend hundreds of thousands of dollars on industrial-sized products. The founder of Spark Laser, Yousef Javaher, was looking to manufacture these lasers in Canada. A mutual business connection introduced him to Tempus 3D , a Canadian 3D printing Service Bureau specializing in manufacturing industrial plastics. Challenge Spark laser was needing approximately 40 internal parts for the lasers and needed to be able to iterate the design quickly and cost-effectively to come up with an optimal product ideally suited to their target market. These parts needed to be robust enough to withstand long-term use in an industrial environment, and they needed to be able to manufacture the parts or revise the design with minimal cost and lag time. Due to the relatively low volume of initial production, most traditional methods of manufacturing products were not viable options. Solution Spark Laser recognized very early on that the cost of producing moulds for each of the parts and then changing the design and iterating with traditional manufacturing methods was not viable. The cost of having moulds produced for each part would have ranged from as low as $5,000 per part up to $20,000 for some of the more complex parts, and this would have been multiplied by the number of iterations to the parts. Additionally, the complexity of design of some of the parts was not feasible for injection molding processes. Spark Laser was an early adopter of 3D printing as a solution to the design challenges of building a complex product like a laser from the bottom up. They began using desktop 3D printers for quick in-house iteration, but when it came to producing the final product they needed parts that were comparable in quality, consistency, and asthetics to injection molding. The parts produced by the desktop printer were not precise or robust enough for an end-use product. This is where Tempus 3D was able to really deliver value. Spark Laser had Tempus produce their first set of parts in the summer of 2021, which were used to build the first functioning prototype laser. These parts were produced on Tempus 3D’s in-house HP Multi Jet Fusion 5200 3D printer, which is capable of producing large volumes of high quality parts with accuracy and aesthetics comparable to injection molding. Result Using industrial 3D printing allowed Spark laser was able to get their product to market quickly, and secure significant orders through a distribution partner. This has allowed Spark to test the market early without incurring massive research and design costs while keeping their inventory and raw materials cost near zero. They can essentially just order parts and raw materials on an as-needed basis and scale in a way that only 3D printing would allow. Spark Laser and Tempus 3D continue to work together with the production of parts, and are both heavily invested in bringing manufacturing back to Canada. As Spark continues to see increasing demand for their products, Tempus is there to help them scale and meet their needs. The Future The manufacturing partnership between Spark Laser and Tempus 3D is a prime example of what manufacturing will look like in the future. The manufacturing process will be more responsive, more customized, and more local allowing innovators across sectors to bring products to market more quickly and in a more environmentally friendly way. View a video of Spark Laser's technology in action on YouTube Learn more about HP Multi Jet Fusion https://www.tempus3d.com/hp-multi-jet-fusion Learn more about HP PA12 https://www.tempus3d.com/hp-nylon-pa12 How to design for Multi Jet Fusion https://www.tempus3d.com/hp-multi-jet-fusion-design-guide Photos and information courtesy of Spark Laser.
- Tempus 3D | Metal 3D Printing Service
Custom Metal 3D Printing Service 3D print custom metal parts with excellent material properties with a high level of precision and durability. Start A New 3D Printing Quote Guaranteed consistently high-quality 3D printed prototypes and production parts Get a Quote All uploads are secure and confidential. Metal 3D printing is used to manufacture geometrically complex parts which can be prohibitively expensive or impossible to make with any other fabrication method. The speed and versatility of 3D printing metal allows manufacturers to go from designing to manufacturing custom metal parts quickly and affordably, without sacrificing part quality. A range of metals produce final parts that can be used for custom designs, rapid prototyping or end-use applications. 3D Printed Metals Most Popular Quickest Lowest Cost Volume Orders Direct Metal Laser Sintering (DMLS) builds metal parts by selectively fusing thin layers of stainless steel powder using a laser. This process is ideal for printing precise, high-resolution parts with complex geometries. DMLS is excellent for producing functional prototypes or low-to-mid volume production runs of parts with intricate details and delicate features, and parts designed for demanding environments. Direct Metal Laser Sintering (DMLS) Materials 17-4 Stainless Steel 17-4PH stainless steel (also known as 1.4542 stainless or 630 grade) has an outstanding combination of high strength and good corrosion resistance, with excellent mechanical properties at high temperatures. It is used in a wide range of industrial applications, including those with mildly corrosive environments and high-strength requirements. Max part size 150 x 150 x 150 mm Layer height 20 µm Tensile Strength 620 - 700 MPa Elongation at break 3.9 - 7.9 % Learn More Get a Quote Surface Finish Options Standard Finish Supports are removed and layer lines are visible. Bead Blasting Bead blasting smooths the surface and has a satin finish. Custom A custom finish is available upon request. Advantages of Metal 3D Printing Rapid Prototyping Metal 3D printing is well-suited for rapid prototyping, allowing engineers and designers to quickly iterate and test designs before committing to large-scale production. This can accelerate the product development cycle and reduce time-to-market. Complex Geometries Metal 3D printing produces highly complex and intricate geometries that would be challenging or impossible to achieve using traditional manufacturing methods. This is particularly beneficial in industries such as aerospace and healthcare. Tooling Cost Reduction Traditional manufacturing often requires expensive tooling for each specific part. With metal 3D printing, tooling costs can be reduced or eliminated, as the same equipment can be used for a variety of complex shapes without molds or dies. Manufacturing Metal 3D printing supports on-demand and small-batch manufacturing, making it cost-effective for producing low volumes of specialized or custom parts without the need for maintaining large inventories. Lightweight Structures Metal 3D printing enables the creation of lightweight structures with optimized designs, leading to improved performance and fuel efficiency in applications like aerospace and automotive. Repair and Maintenace Metal 3D printing can be used for efficient repair and maintenance of existing components, extending the lifespan of critical parts and reducing the need for complete replacements. Custom Designs Metal 3D printing produces custom and personalized components, as each part can be designed and printed to meet specific requirements. This is valuable in industries like healthcare, where patient-specific pieces can be created. Design Freedom Designers have greater freedom in creating innovative and optimized structures, as they are not constrained by traditional manufacturing limitations. This can result in improved functionality and efficiency. Reduced Waste Traditional manufacturing methods often involve subtractive processes, where material is cut away from a larger block to achieve the final shape. Metal 3D printing is an additive process, built layer by layer, which can significantly reduce material waste. Join the Manufacturing Revolution with Tempus 3D Upload your CAD file for an online quote and start manufacturing today Get a quote
- Tempus 3D | 3D Printing Materials
3D Printing Materials 3D print custom parts with excellent material properties and a high level of precision and durability. Start A New 3D Printing Quote Guaranteed consistently high-quality 3D printed prototypes and production parts Get a Quote All uploads are secure and confidential. Tempus 3D specializes in 3D printing high-performance materials, using industry-leading 3D print technology for functional prototyping and low-to-mid volume manfuacturing of end-use parts. Plastic 3D Printing Strong, detailed, quality parts Low-to mid-volume production of affordable, high-quality plastic parts with a high level of detail and excelllent mechanical properties. Tempus 3D uses HP Multi Jet Fusion technology , which is used by leaders such as Volkswagen, BMW and John Deere for prototyping and end-use parts. Learn More Online Quote Metal 3D Printing High quality, fully dense metal parts Low-to mid-volume production of high-quality metal prototypes and end-use parts. A variety of 3D printing technologies allows you to select the material and printing process that best suits your budget and build requirements. Learn More Online Quote Proud to be a Certified HP Digital Manufacturing Partner T empus 3D is proud to be one of a select few service bureaus in Canada to be a qualified member of the HP Digital Manufact uring Network . Learn More Value-Added Services 3D Scanning Learn More Design Services Learn More Post Processing Learn More Get your parts into production today Online Quote
- Reverse Engineering Services in Canada | Tempus 3D
Reverse Engineering Get a Quote Digitize Any Object for Your Design and Engineering Projects Reverse engineering is a powerful way to optimize your design and engineering processes. A 3D scan is used to create a finely detailed, editable 3D map of a physical object, which in turn can be used for a diversity of applications. Whether you need reproduce, quickly re-design or modify an existing part, create a jig or case to fit a specific shape, create an archive of legacy parts or map an assembly, Tempus 3D can help get the job done quickly and accurately. Reverse Engineering Applications Broaden Your Design Capabilities Start your design process with models from the real world. We can scan your object to create editable, feature-based CAD models so you can integrate them into your existing engineering design workflow. Leverage Existing Assets Scan your old parts into editable CAD data to easily create drawings and production designs, or update the design for better results. Recreate Complex Geometries Precisely recreate complex geometries that cannot be measured any other way. Accelerate Time to Market Reduce the time it takes to take a concept from initial design to final product. We can scan prototypes, existing parts, tooling or other objects so you can create designs more quickly and easily than creating CAD models from scratch. Enhance Your CAD Workflow Adding 3D scanning into your regular design process allows you to do more and work faster. Tempus can provide CAD files compatible with SolidWorks, Siemens NX, SolidEdge, Autodesk Inventor, PTC Creo, Pro/ENGINEER, and more. Explore Additional 3D Scanning Services Inspection Services Scan and compare your part for product quality and metrology requirements. Learn More Scan-to-CAD Convert almost any object, large or small, into a digital CAD file ready for further design or analysis. Learn More Scan-to-Print Scan your part and have one (or hundreds) 3D printed for you, in your choice of material. 3D Printing Services Get Started with our 3D Scanning S ervices If you have a project that requires 3D scanning, we are here to help. Our team of experts will use the latest 3D scanning technology to get the job done, on time and on budget. Get in touch with us to get started. Get a Quote
- Tempus 3D | Transforming Orthotics and Prosthetics with Industrial 3D Printing
Transforming Prosthetics and Orthotics Production with Digital Manufacturing and Industrial 3D Printing Customization and ease of manufacturing are major factors in manufacturing healthcare devices and accessories, particularly when formed and fitted to the human body as with orthotics and prosthetics. Recent advancements digital manufacturing have revolutionized the industry, making the design and manufacturing of customized devices quicker, easier, more affordable and more flexible than previously possible. Revolutionized manufacturing processes Traditional manufacturing methods require multiple steps and significant time to make. For each piece the designer must cast the affected body part, make and adjust a mold, produce the item, and go through the fitting and adjustment process. If there is a major flaw or adjustment required in the design, the whole process must be repeated. With digital manufacturing, the process is much more streamlined and precise, with less wasted time and materials. The practitioner can precisely measure the affected part with a 3D scanner, then upload the file to industry-specific CAD software to design and adjust the model. The adjusted model is then sent to a 3D printer for final manufacturing. With more advanced 3D printers, like HP Multi Jet Fusion, multiple devices can be produced at once, and design revisions or replacements can be completed quickly and easily. Benefits of digital manufacturing of orthotics and prosthetics In addition to creating a more efficient workflow, the adoption of digital manufacturing of medical devices is driving innovation in design, and resulting in better fit and functionality for the end-user. Some of the key benefits of digital manufacturing of orthotics and prosthetics include: Customization : By varying the thickness of the material, the stiffness and strength can be controlled across multiple dimensions of the final device. This enables designers to create much lighter devices with greater stiffness where support is required and greater flexibility in areas for improved comfort. Advanced structures : design features such as lattices and meshes can improve the performance of the part by increasing stiffness, reducing weight, and enhancing breathability. The design freedom inherent in 3D printing allows greater innovation than previously possible. Part consolidation : with the design freedom of 3D printing, parts can be integrated and printed in one piece with interlocking components and consolidated complex shapes. This can reduce weight and decrease assembly time. Branding and personalization : with digital design products can be personalized with a logo, business name, production number or customer ID. Leveraging industrial 3D printing technology With advancements in 3D printing technology, manufacturers can experiment with new methods of production with more freedom and creativity, and provide a higher-quality and more user-friendly end product. Among 3D printing options, HP Multi Jet Fusion technology is a popular choice among clinicians and manufacturers with it’s customization possibilities, fast production, affordable materials, minimal waste, and a high-quality product for the patient. The benefits include: Comfort and flexibility : The high-quality materials and design freedom available with technology like Multi Jet Fusion allows manufacturers to improve comfort by reducing weight and thickness where material is not needed, with a minimum thickness of 1 mm. Repeatable, quality parts : industrial 3D printing technology, such as HP Multi Jet Fusion, can produce medical devices with a high level of dimensional accuracy, and isotropic strength and density across the x,y, and z axes. Optimized productivity and less waste : compared with traditional manufacturing methods, industrial 3D printers can reduce manual labor by as much as 6 times. HP Multi Jet Fusion technology also consumes minimal raw materials in it’s manufacturing process, which can reduce waste up to 20 times versus subtractive manufacturing (such as CNCmachining). Rapid production : The ability to manufacture parts within a day and low material cost with HP Multi Jet Fusion means that clinicians can revise, print, and test design variations quickly and easily. This is important in applications such as custom footbeds where factors such as proper alignment, gait and comfort can make a significant difference to the comfort and effectiveness of the end product. Digital manufacturing of custom orthotics and prosthetics in real life To learn more about the opportunities and benefits of producing orthotics and prosthetics with digital manufacturing and HP Multi Jet Fusion technology, take a moment to explore the case studies and white papers below. Whether you are exploring the benefits of digital manufacturing for medical devices or looking for a reliable local manufacturer to produce high-quality, affordable devices for you, the team at Tempus 3D is available to help. With state-of-the art HP Multi Jet Fusion technology, online ordering and a certified team of professionals, Tempus will work with you to ensure you get the best value possible. Contact us to learn more. Information and Photos courtesy of HP Learn More about Prosthetics and Orthotics Production with Digital Manufacturing Transforming prosthetics and orthotics production with digital manufacturing White Paper Manufacturing orthotic insoles with industrial 3D printing White Paper ActivArmor fashions customized orthotic devices with HP 3D Printing Case Study Explore more case studies and articles Looking for a local manufacturer for your medical supplies? Tempus 3D is an Additive Manufacturing Service Bureau serving Western Canada with quick overnight delivery and competitive pricing. We use state-of-the-art HP MJF 5200 technology that allows for mass customization and production scale 3D printing. If you have a project you would like to talk to us about you can reach us at info@tempus3d.com , or give us a call at 250-456-5268. Contact Us
- Tempus 3D | Policies
POLICIES Welcome to our website! In order to understand your rights and obligations while using Tempus 3D's website and services, please review the terms and agreements identified below. Privacy Policy Terms and Conditions Terms and Conditions Please take a few minutes to review these Terms and Conditions before using the Website. The Website is operated by Tempus 3D Inc. ("Tempus", "we", or "us"). Your use of the Website is conditioned upon your acceptance of and compliance with these Terms and Conditions, the Privacy Policy, and other notices and “click through” agreements that we may establish and post from time to time, all of which are hereby incorporated by reference. By visiting or browsing our Website, or using the Services, you accept, without limitation or qualification, these Terms and Conditions. If you do not agree to these Terms and Conditions, you may not access or use the Website or the Services. SERVICES Through the Website you can obtain information about our services, request a quotation through our online quoting tool, place orders for products and receive such other services as we may offer from time to time (collectively the “Services”). Your access to and use of the Website and the Services are subject to the following terms and conditions ("Terms and Conditions") and all applicable laws. QUOTATIONS AND ORDERING All prices are in Canadian dollars, unless stated otherwise. Quotations are valid for 30 days unless stated otherwise and are subject to review when any pertinent additional information is submitted, or if order details are changed including the quantity of the order, materials, shipping details or delivery date. All electronic data regarding quotations will be held on file for 30 days after quotation has been distributed. All electronic data regarding orders and will be held on file for 60 days after receipt of order. Delivery estimates are subject to confirmation at time of order. Should the customer request changes to the part once the job has started, charges for additional cost and time may be incurred. Adjustments will be sent to the customer in writing for approval prior to resuming the work. DATA The customer is responsible for providing files in the formats identified in the quoting tool and verifying correct and valid data before use in manufacturing. If multiple CAD and or Engineering information formats are provided to define engineering specifications, Tempus may use any of the provided formats for manufacturing and cannot accept responsibility for identifying discrepancies between such formats. MATERIALS Tempus assumes no responsibility or liability for the selection of any materials for the goods that are the subject of this transaction. The Buyer is solely responsible for ensuring that materials selected for goods to be manufactured by Tempus meet any regulatory requirements or specifications. When post-processing is requested, the customer acknowledges that some finishes may not reach interior surfaces of the part. PAYMENT AND FEES You agree to pay all fees and any other charges incurred by you (including any applicable taxes) for the Services you have requested through the Website in accordance with the Quote provided through the online ordering tool or through many manual quotes provided by Tempus. PAYMENT AND INVOICES All prices are in Canadian dollars unless otherwise specified. All duties, levies and taxes are extra and are the responsibility of the customer, whether such taxes are international, federal, provincial or local. Any forms deemed necessary to waive the collection of any sales tax must be provided to Tempus upon request. Tempus reserves the right to withhold shipment of parts if an account is in arrears or a credit card has been unable to be processed. All jobs in excess of five thousand may require a deposit to begin work. No third party billing will be accommodated. Invoices are due 30 days following submission. In addition to any other remedy available to Tempus at law and/or as set out in this Agreement, invoices not paid within 30 days are subject to interest at the rate specified on the invoice on any unpaid sum with interest accruing from the invoice date. If payment is past due, Tempus may suspend performance of the Services and withhold deliverables until all payments due are received. By providing Tempus with Your credit card number and associated payment information, You agree that Tempus is authorized to immediately invoice your Account for all fees and charges due and payable to Tempus hereunder and that no additional consent or notice is required. You agree to immediately notify Tempus of any change in your billing address or the credit card used for payment hereunder. Tempus reserves the right at any time to change its prices and billing methods, either immediately upon posting notice on the Website or by email delivery to you. SHIPPING Quotations issued by Tempus will contain an estimated date of shipment, calculated on the basis of the input data. The term of delivery generated by the online ordering system gives a preliminary indication of time for shipment though does not bind Tempus in any way. The estimated shipment date is based on the working conditions applicable at the time the agreement is concluded and on the punctual delivery of the materials ordered by Tempus for the performance of the work. 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WARRANTIES, LIABILITY, WORKMANSHIP Design specifications Tempus assumes no responsibility for the design of the goods that are the subject of this transaction. To the extent that Tempus's personnel recommend design modifications or provide design analysis, simulation or advice, they do so to help meet the requirements of Tempus' own manufacturing process. These recommendations should be reviewed and verified by customer prior to manufacturing. All recommendations do not have guaranteed results but are used as general practice. Customer retains sole legal responsibility for the design specifications and performance of the goods that are the subject of this transaction. Tempus will, to the best of its ability, provide a part representative of the Buyer supplied 3D CAD geometry that conforms to Buyer requested dimensions and tolerances specified on Buyer supplied 2D drawings. This work is done on a "best effort" basis. 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We will not be liable to you or to any third party for any such modification, editing, deletion, suspension or discontinuance of this Website. GENERAL These Terms and Conditions, together with our Online Privacy Policy, and all other click through agreements you may enter into, which are expressly incorporated herein, contain the entire understanding between you and us with respect to use of the Website. Our failure to enforce any provision of these Terms and Conditions will not be deemed a waiver of such provision nor of the right to enforce such provision. In the event any provision of these Terms and Conditions is determined to be invalid, such invalidity will not affect the validity of the remaining portions, and the parties will substitute for the invalid provision a provision which most closely approximates the intent and economic effect of the invalid provision. These Terms and Conditions will be governed by and construed under the laws of British Columbia, Canada, without regard to conflict of law principles. The Website is intended to be accessed only by persons in Canada and the United States. Access to, or use of, this Website may be prohibited by law in certain countries or jurisdictions. You are responsible for compliance with any applicable laws of the country from which you are accessing the Website. You hereby consent and waive all objection to the exclusive jurisdiction of the federal and provincial courts in the Province of British Columbia and venue therein to resolve any controversy or claim arising out of or relating to use of the Website. Tempus 3D Inc. is a corporation with offices located at 2950 Hwy Drive, Trail BC, Canada, V1R 2T3. If you have any questions, please refer to the contact section of this website. You may also contact us via email at info@tempus3d.com , by phone at 1-778-456-5268, or by mail at PO Box 217, Trail, BC Canada V1R 4L5. These Terms and Conditions were last revised March 2021. Privacy Policy COLLECTING AND USING INFORMATION Tempus 3D Inc. (Tempus) is committed to protecting your privacy. You may visit most of our Site without providing any personal information to us. But sometimes we need information in order to provide you services that you request, and this policy explains our data policies and practices. Your use of the Site is governed by the Terms and Conditions in addition to this Privacy Policy, and any other notices and “click through” agreements that we may establish and post from time to time. WE WILL NOT SELL YOUR DATA Tempus does not and will not sell any data you submit to us. We will use it to provide you with a better user experience. 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- HP Partnership | Tempus 3D Additive Manufacturing
HP Digital Manufacturing Network Production Professional Tempus 3D is proud to be a qualified member of HP's Digital Manufacturing Network. As an HP Digital Manufacturing Network Production Professional, Tempus 3D has been evaluated and qualified based on our end-to-end 3D printing capabilities for production at scale, as well as our manufacturing and quality processes. As one of a select few service bureaus in Canada to be selected as a partner, we offer leading-edge HP 3D printing technology. This technology is designed to manufacture parts that are extremely strong, highly accurate, and with a surface finish that makes them ideal for mechanical testing and production manufacturing. Our production team is fully certified in part quality optimization, and ready to support you through the prototype-through-production process quickly, cost-effectively and with consistent tolerances. Advanced Additive Manufacturing Processes Industry-Standard Certifications Robust Quality Management Volume Job Production Gain a Competitive Advantage with HP Multi Jet Fusion 3D Printing HP Multi Jet Fusion Learn more about HP Multi Jet Fusion 3D printing technology. Learn Materials Explore the unique uses and benefits of MJF materials. Learn Design for MJF Explore design tips and strategies for Multi Jet Fusion. Learn Get a Quote
- Tempus 3D | 3D Printed Medical Back Brace
3D Printed Medical Back Brace Montreal-based medical services innovator uses 3D printing technology to develop custom form-fitted and breathable back braces to improve patient comfort and outcomes. A medical services innovator based in Montreal, Quebec approached Tempus 3D with a back brace design to manufacture for them. They were looking for a company with the capacity to build the extra-large piece with material that had the strength, flexibility and resilience to be worn for long periods of time. The team at Tempus collaborated with HP and Hawkridge to provide a solution that suited their manufacturing requirements, while keeping cost and production time to a minimum. Key benefits Mass low-cost customization Complex geometries that result in reduced part cost Photo courtesy of Airforce Velocity Stacks Organization Montreal, Quebec based medical services innovator Industry Medical Prosthetics and Braces Partners HP , Hawkridge Systems , STAC Technology HP Multi Jet Fusion 5200 , with build dimensions of 380 x 284 x 380 mm Material HP Nylon PA12 Software Solidworks Post Processing Bead blasted and dyed black Challenge The biggest challenge with this project was the large size of the brace. When large, flat parts are 3D printed there is a risk of the piece warping because of the uneven cooling that can occur as the part is being built. Also, there are not many commercial 3D printers which can manufacture such large pieces. The secondary challenge was to ensure the material had the strength, durability and flexibility to provide comfortable support and was suitable to be used as a medical device. Solution The team at Tempus 3D was able to leverage HP Multi Jet Fusion 3D printing technology, which provides the class-leading build volume and part quality required to successfully manufacture this design. With this printer all of the parts for the brace could all be fit into one print run, which saves manufacturing time and cost. The greatest risk in the production of the brace was the potential for the pieces to warp, because the difference in temperatures across large, flat pieces can bend them as they cool. Tempus 3D drew on support from experts at HP and Hawkridge Systems, who worked with the team at Tempus to ensure the part orientation and print settings were optimized for the best result. The template for this build can now be used to print the same or similar pieces for the supplier on-demand with precise repeatability between prints. The other consideration in building the brace was to select a material that was suitable for a medical device used on or near the skin. Nylon 12 was the material of choice because it has a high tensile strength, is water proof and certified biocompatible. It also has enough flexibility to accomodate the patient's movement without losing it’s support. Result Tempus collaborated with their partners at HP, Hawkridge systems, and the client to produce a part that exceeded their expectations in terms of finish, colour, accuracy, and cost. We look forward to continue building these parts that have the potential to positively impact patient outcomes and lead to further advancement in the Canadian medical sector. Tempus 3D is one of only a handful of HP certified 3D printing service bureaus located in Canada. As part of the HP digital manufacturing network, our team has an established track record of working collaboratively with partners across Canada in the prototyping and development of innovative products. Head quartered in British Columbia, Tempus serves customers across North America with expertise in the digital manufacturing revolution. We at Tempus feel this is just the beginning of what manufacturing will look like in the future; it will be more responsive, more collaborative, and more local allowing innovators across sectors to bring products to market quicker and in a more environmentally friendly way. Learn more about designing for 3D printing with HP Multi Jet Fusion 3D printing technology Learn more about prototyping and manufacturing solutions with Tempus 3D Explore industrial plastics available through Tempus 3D Learn more about the advantages of industrial 3D printing with HP Multi Jet Fusion technology Explore more case studies and articles
- Tempus 3D | Article - TPU, versatile 3D print material
ULTRASINT TPU USE CASES A flexible, robust material designed for the real world. TPU (Thermoplastic Polyurethane) is a versatile thermoplastic made by BASF with rubber-like properties which is ideal for the production of parts requiring shock absorption, energy return or flexibility. Parts produced with this material offer a wide range of design possibilities. Typical applications include sports protection equipment, footwear, orthopedic models, car interior components and various industrial tools like pipes and grippers. Ultrasint TPU01 is printed with HP Multi Jet Fusion technology, which combines a high level of detail, process stability and throughput to make this material ideal for applications from functional prototyping through to full production of end-use parts. Use Cases Vehicle components There is a growing demand for 3D printing in vehicle components for a variety of reasons, including lighter weight structures, increased comfort and functionality, individualization to meet specific driver requirements, and creating unique designs to stand out from the competition. TPU is especially desirable for automotive interiors, where it is used for headrests, seating, dashboards, door armrests, and mid consoles. One of the biggest benefits of TPU is the design freedom with open structures like lattices. This allows the design of components with variable levels of hardness - individual sections can be designed for a specific function, such as softer cushioning in one section and stiffer support in another. Use Case: Motorcycle seat Oechsler leveraged the benefits of additive manufacturing and TPU to design a motorbike saddle to provide a more comfortable riding experience. Ultrasint TPU01 was the material of choice because of its long-term flexibility, shock absorption, and energy return, as well as it's detail and surface quality. The saddle design is composed of multiple layers, each with different lattice structures to provide various levels of cushioning. Because of the design freedom inherent in additive manufacturing, the saddle was able to be designed and printed in one piece, which reduced the time and cost associated with production and assembly traditionally required for motorcycle seats. The saddle was also up to 25% lighter than the traditionally manufactured seat and required less material, resulting in significant savings in material costs. Photo and data courtesy of Oechsler and Forward AM Medical TPU is having an enormous impact in the production of medical devices the flexibility and shock absorption combined with the complex, light geometries provides opportunities not available with traditional manufacturing. Products like prosthetics and braces can be 3D printed and customized to the patient's needs and stand up to long-term daily use without causing skin irritation. Use Case: Prosthetic socket Christopher Hutchison, the co-founder and CEO of ProsFit, was involved in an accident that resulted in the loss of both legs. Due to the time and complexity of making prosthetics in a traditional manner which could take several weeks and multiple manufacturing steps, Chris started looking for alternative manufacturing options. According to Chris, "The traditional process for creating and fitting a leg prosthetic is long, complex, and uncomfortable for the patient". Prosfit successfully commercialized ProsFit sockets by 3D scanning a patient's limb, designing a prosthetic with Computer-aided Design (CAD) software, and 3D printing a final prosthetic. Originally the prosthetics were printed using FDM technology, but they turned to Multi Jet Fusion (MJF) technology improve quality, accuracy and end appearance. Compared to the original manufacturing process, ProsFit has reduced the time to produce a socket from weeks to days, reduced the cost of production, and allowed clinicians to fit 5 times as many patients with the same resources. The outer shell of the prosthetic is made with Nylon PA12 for it's strength and economics, and ProsFit later added an inner socket printed with Ultrasint TPU to increase the comfort for the wearer. This also accelerated the design and production process. TPU delivers outstanding vibration cushioning and maintains mechanical characteristics under repetitive load, while showing no performance or visual degradation over time. “Sockets made using HP 3D printing are flexible and strong, while at the same time more comfortable and natural to walk on.” Photo and data courtesy of HP and Forward AM Sports protection equipment TPU is an excellent choice for 3D printed sports protective equipment because it is robust enough to withstand rough use, and lattice structures can be used for interior strength, flexibility and rebound. An additional advantage is that equipment can be customized for the fit and safety requirements of the individual athlete. Common uses include helmets, guards and more. Use Case: Sports headgear Synchro Innovations used additive manufacturing to design the Kupol helmet in order to overcome the traditional limitations of conventional manufacturing. One of the main goals was to replace the use of expanded polystyrene (EPS) foam padding which repels moisture and traps heat. 3D printing technology was chosen for it's design freedom, speed of prototyping, and ability to innovate. Several different 3D printing technologies were tested in the design and prototyping process, but TPU and Polyamide (PA) printed with Multi Jet Fusion technology were selected for their speed of production, strength and affordability. The final Kupol design replaced EPS foam with an open structure inside the helmet made of TPU which allowed for customization and breathability. The shell used Polyamide to balance impact strength with thin, lightweight walls. The end product was 20% lighter than the original helmet, 3 times faster than with SLS 3D printing technology, and the cost per part was within the required production budget. Photo and data courtesy of HP Robotics TPU is used in robotics for a variety of applications that require flexible or grippy parts or shock absorption. This includes flex grippers, internal ducts, connectors, and actuators. Use Case: Cobots Cobots are collaborative robots that are designed to work alongside humans. With cobots, a critical safety requirement is to prevent injury to people if they accidentally come in contact with the machine. A common way to prevent collisions is to use optical sensors which cause the machine to slow or stop when people come within a defined zone. This results in lower productivity and higher overall cost to the company, as well as unpredictable production timing. Oechsler developed a padded layer to wrap around a cobot's joints made of TPU. The flexibility and rebound of this layer reduces the risk of injuries to people, and allows the production sped to be increased by up to 150% due to the dampening of the collision forces. The open lattice allows heat to escape and also protects the cables and wires. Because this is a material buffer the cobot requires no additional sensors. The lattice design is easily customized to different cobot types. An additional benefit is that it can be installed with no dismantling, saving time and expense. Photo and data courtesy of Oechsler and Forward AM Benefits at a Glance High elasticity, rebound and fatigue resistance Excellent surface quality and level of detail High process stability and throughput, ideal for serial production Typical Applications Sports protection equipment Footwear Orhopedic models Medical devices Car interior components Tools and grippers Flexible pipes Material Properties Hardness shore: 88A Tensile strength: 9 MPa Young's modulus: 85 MPa Elongation at break: 280% Charpy impact (notched): no break Rebound reisistance: 63% Next Steps Interested in learning more? Ultrasint TPU01 material page Learn more about Multi Jet Fusion technology Explore all materials Get started with TPU Upload your 3D models to get started with 3D printing in TPU using Multi Jet Fusion technology.
- Tempus 3D | Ubi Maior 3D prints light, sturdy boat parts with HP Multi Jet Fusion
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- Tempus 3D | How strong are 3D printed parts?
How strong are parts 3D printed with HP Multi Jet Fusion technology? How strong can a 3D printed part really be? HP put this question to the test by lifting a 1995 Avalon with a 3D printed chain link using HP Multi Jet Fusion 3D printing technology. The chain was printed in under an hour and weighs just 0.25 pounds. check out this video to see how it performed. How was a 3D printed part able to support that much weight? the secret is in the printing process. HP Multi Jet Fusion technology works by laying down thin layers of materials then fusing them together to create a single strong and precise piece. In fact, that chain link is capable of lifting up to 10,000 pounds - far more than your average Avalon. With new 3D printing processes, businesses are able to achieve higher levels of productivity, quality, and improved economics—while also enabling faster development cycles and differentiating offerings from their competitors. Learn more about HP 3D printing technology See 3D printing in action with case studies and articles Join the Manufacturing Revolution with Tempus 3D Upload your CAD file for an online quote and start manufacturing today Get a quote
- Nylon PA12 Full Color | Tempus 3D
Nylon PA12 Color HP Multi Jet Fusion HP 3D High Reusability CB PA12 Produce engineering-grade parts that combine excellent material properties of Nylon PA12 with full CMYK color. Ideal for functional prototypes or manufacturing end-use parts such as presentation models, consumer goods, jigs, fixtures, and medical devices. Full color Nylon 12 is 3D printed with HP Multi Jet Fusion technology and allows very complex geometries and thin features. Note: files must be in a .3mf format if full color is needed. Instant Quote Key Benefits Strong, high-density parts with near-isometric properties on x-y and z axes. Fine detail and dimensional accuracy. Excellent chemical resistance to oils, greases, alphalitic hydrocarbons, and alkalies. Meets biocompatibility certifications including ISO 10993 and US FDA guidance for Intact Skin Surface Devices. Applications Functional prototypes and end-use parts. Small- to medium-volume manufacturing. Complex assemblies and assembled parts. Sales, marketing and exhibition models. Bio-compatible and medical applications. Available Surface Finishes Natural (raw) finish After the part has been printed it is ready for end-use applications with no further processing. The part has a grainy look and feel. Vapor smoothing A chemical vapor is used to smooth the surface of the part. Smoothing will make the colors more vibrant and can also enhance material properties and water resistance. Learn more Design Guidelines Build volume Max build volume: Up to 332 x 190 x 248 mm (13.1" x 7.5" x 9.8") Min build volume: 4 x 4 x 1 m or x + y + z > 9mm (10 x 10 x 10 if vapor smoothed) The bounding box is based on the build volume of the 3D printer. Large parts may be re-oriented to fit the bounding box. For oversize parts, consider re-designing as a multi-part assembly. Wall thickness Supported wall thickness min: 0.4 mm (natural), 1.5 mm (smooth) Unsupported wall thickness min: 0.5 mm (natural), 1.5 mm (smooth) A supported wall is connected on at least 2 sides of the wall. Wires Supported wires min: 0.8 mm (natural), 1.5 mm (smooth) Unsupported wires min: 0.9 mm (natural), 1.5 mm (smooth) A wire is a feature that is thinner in its unconnected directions than its length. A supported wire is connected on at least 2 sides, and an unsupported wire is connected on only one side. Details Min embossed details: 0.2 mm high & wide (natural), 0.5 mm (smooth), 0.4 mm (text, logos, icons) Min engraved details: 0.2 mm deep & wide (natural), 0.4 mm (smooth), 0.4 mm (text, logos, icons) For text the ratio between width and depth should be 1:1. Sans-serif fonts provide better results. Escape holes Single escape hole diameter (min): 4.0 mm (natural), 10 mm (smooth) Multiple escape hole diameter (min): 2.0 mm (natural), 8.0 mm (smooth) Escape holes are used to empty support material from a hollow model. Having two escape holes at opposite ends of the model is optimal for removing the support material. For larger models or more complex geometries it is recommended and make the escape holes bigger or add more escape holes as needed. Clearance Min 0.6 mm (natural), 5.0 mm (smooth) Clearance is the space between two individual parts in a model. This is important to consider with moving parts, such as hinges and gears. Sprues 2 mm thick, attached on at least 2 places per part Sprues are wires that connect two or more parts. There should be at least two sprues connecting each part. You may need larger sprues for larger pieces. Interlocking and enclosed parts Natural: interlocking and enclosed parts are possible. Smooth: Interlocking and enclosed parts will most likely fuse together in the vapor smoothing process. Design considerations Save full-color files in .vmrl file format to capture both geometry and model color. Please note that .vmrl files are not currently recognized by our instant quoting system, these need to be provided as a separate file to the production team. Pleas e note that black and dark colors will not appear true to color due to limitations of the printing technology. Consider hollowing or adding internal lattice structure to large solid pieces to improve accuracy and minimize cost. Hinges, sockets, and linked parts can be integrated into the design. See our desig n guide for details. For guidance in creating a colorful 3D printed part in Solidworks showing a stress analysis, visit this article by our friends at Hawkridge Systems. View full desi gn guidelines Technical Specifications Accuracy Natural: +/- 0.38 mm (XY plane), +/- 0.5 mm in the z plane Smooth: +/- 0.45 mm (XY plane), +/- 0.52 mm in the z plane Layer thickness 0.08 mm Density 1.30 g/cm3 (0.016 lb/in3) Tensile modulus 1600 MPa (XY), 1700 MPa (Z) Tensile strength 46 MPa Elongation at break 20% (XY), 14% (Z) View full technical specifications Certifications & Data Sheets ISO 10993 and US FDA Intact Skin Surface Devices Statement Promotional Products Mass-produce fully customized promotional products, for yourself or your clients. Gallery Technology HP MJF Color 3D Printer Produce brilliant, full-color functional parts while maintaining optimal mechancial properties. Suitable for functional prototypes and end-use manufacturing. View PDF Related Materials Nylon PA12 Strong, low-cost, quality parts. Nylon PA11 Ductile, quality parts. Nylon PA12 Glass Bead Stiff, dimensionally stable parts. TPU Flexible Polymer Flexible, functional parts. Polypropylene Water and chemical resistant parts. Nylon PA12 white Engineering-grade white parts. View all materials Material Selection Guide Not sure which material is the best fit for your project? Use our materials selection guide to compare the material properties and recommended uses for each material. Learn More Get your parts into production today Request a quote