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Learn why 3D printing in the manufacturing and design industry has seen an exceptional level of growth over the past several years, and how Tempus 3D can help join this manufacturing revolution. Benefits of Industrial 3D Printing with Tempus 3D 3D Printing for Manufacturing and Design The use of 3D printing in the manufacturing and design industry has seen an exceptional level of growth over the past several years. This is because of the rapid advancements in 3D printing processes and materials, resulting in the ability to cost-effectively manufacture end-use parts that meet or exceed the quality of parts produced by other manufacturing methods. 3D printing simplifies manufacturing services, allowing for a simple three step approach; design, print, install. In contrast, traditional manufacturing process, such as injection molding or CNC machining, require multiple steps to create a product or part, and are limited in their ability to manufacture parts with complex geometries. Because of these limitations traditional manufacturing processes can be costly, inefficient, and time-consuming, especially for prototyping or short-run manufacturing. The use of industrial 3D printing (also known as additive manufacturing) has proven to be an excellent complement to traditional manufacturing, with unique benefits and cost savings being realized by an increasing number of designers and manufacturers in Canada and across the world. The additive manufacturing process of 3D printing allows designers the ability to efficiently deliver an accurate and effective product using a sustainable process that mitigates risks, allows for creativity and freedom in design, and provides an opportunity for truly customizable product manufacturing. While industrial 3D printing services in Canada are still a small sector of the market, it is becoming increasingly accessible and has proven itself as a viable and effective manufacturing approach. Tempus 3D helps fill the manufacturing gap in Canada with advanced 3D printing technology specifically designed for small-to-medium run manufacturing of end-use parts. Our specialty is HP Multi Jet Fusion 3D printing which is specifically designed to manufacture affordable, high quality end-use plastic parts. Keep reading to learn more about how Tempus 3D can support your next affordable, custom 3D manufacturing design project for high-performance plastic parts, using industry-leading 3D print technology such as HP Multi Jet Fusion. 3D Printing Compared to Traditional Manufacturing Additive manufacturing has many advantages over traditional manufacturing methods, such as injection molding or subtractive manufacturing (such as CNC machining). Both of these manufacturing techniques include numerous steps and can limit the designer or manufacturer in terms of time, speed of manufacturing, design freedom, and/or cost. 3D printing eliminates these steps, leaving only design, printing, post-processing (if needed), and installing. The additive manufacturing process using 3D printing builds a product one layer at a time. This process typically fast, with low fixed setup costs, and can create more complex geometries than ‘traditional’ technologies, with an ever-expanding list of materials. It is used extensively in the engineering industry, particularly for prototyping and creating lightweight geometries. Injection molding has specific advantages and disadvantages compared to 3D printing, and manufacturers may choose one over the other depending on their needs. Injection moulding uses a mold that is filled with molten material that cools and hardens to produce parts and components. The initial mold is expensive to produce, and once the mold is made the design can not be changed. The requirement to be able to remove the part from the mold also means that the level of complexity is limited, often requiring multiple parts to be manufactured then assembled in a separate process. Compared to injection molding, 3D printing is best suited for quick turnaround times (1-2 weeks), low-to-mid-volume production runs (1000+ parts), designs with frequent changes, and complex part designs. They key difference between 3D printing and CNC machining is that 3D printing is a form of additive manufacturing, while CNC machining is subtractive. This means CNC machining starts with a block of material (called a blank), and cuts away material to create the finished part. To do this, cutters and spinning tools are used to shape the piece. CNC machining is popular for manufacturing small one-off jobs. It offers excellent repeatability, high accuracy and a wide range of materials and surface finishes. 3D printing is preferable in a number of circumstances, for example to manufacture highly complex parts, when fast turn-around times are needed, for low-volume production of end-use parts, and for materials which can not be easily machined, such as flexible TPU. The latest advancements in 3D printing technology have made additive manufacturing a viable alternative to traditional manufacturing methods, with significant advantages for many manufacturing applications in terms of speed of production, cost of manufacturing, ability to do rapid design changes, and freedom of design and innovation. For many years 3D printing has been considered an option best suited for prototype development, but not viable for large scale production, but as technology evolves the capability of 3D printing is continually expanding, positioning 3D printing as an innovative solution for functional prototyping and low-to-mid volume manufacturing of end-use plastic parts. Single Step Manufacturing Using 3D Printing When designing a product or a part, one of the biggest concerns for a designer is how to manufacture a part as efficiently as possible. Most parts require a large number of manufacturing steps to be produce by traditional technologies. Single-step manufacturing is important because it means a producer can eliminate the time consuming and expensive multistep processes used in traditional manufacturing. By using a single step additive manufacturing approach, the ability to create a prototype is drastically simplified, minimizing the investment, time, and risk required to prove a concept, part, or product. The single step manufacturing capability will also eliminate the costs associated with various trades required in traditional manufacturing and post-manufacturing assembly. Tempus 3D provides an alternative to traditional manufacturing by providing 3D printing technology that is specifically designed for the production environment. Our HP Multi Jet Fusion 3D printer uses powder-bed fusion technology to mass-produce affordable, high quality plastic parts comparable to injection molding, up to 10x faster than alternative 3D printing technologies. Tempus 3D provides and online quoting and ordering platform, where customers can get instant pricing for prototypes, custom parts, and small orders that need a rapid turnaround. Have a large order or special project? Upload your design and request a custom quote . 3D Printing with Multi Jet Fusion Technology At Tempus 3D we use an HP Multi Jet Fusion 5200 Series 3D printing solution (MJF) to provide our customers with world-class additive manufacturing capability. This industry leading 3D printer allows Tempus 3D to produce custom parts, prototypes, and industrial-grade and end-use plastic components quickly and affordably. Developed by our partners at Hewlett Packard , the multi jet fusion printer uses powder-bed fusion 3D printing technology. This process uses an inkjet array to selectively apply fusing and detailing agents across a bed of nylon powder, which are then fused by heating elements into a solid layer. After each layer, powder is distributed on top of the bed and the process repeats until the parts are complete. This process efficiently produces functional parts with accurate and complex details, which can be used straight out of the printer or post-processed to improve appearance or functional qualities. HP Multi Jet Fusion has gained rapid traction and popularity in the manufacturing sector because it’s unique printing processes offer a combination of better quality, increased productivity, and economic advantages. 10 times faster: MJF technology prints entire surface areas, rather than one point at a time as with comparable technologies such as SLS or FDM . This means that it prints up to 10x faster than these technologies, making it a viable solution for low-to-mid-volume production of end-use parts. New Levels of Quality, Strength and Durability: Multi Jet Fusion allows for the printing of parts in ultra-thin layers (80 microns). This results in parts with low porosity, high density and, particularly, high resolution and dimensional accuracy. This also creates parts with excellent material properties including chemical resistance, water-and air-tightness, UV resistance, and biocompatibility. Break-through Economics: HP MJF technology unifies and integrates various steps of the 3D print process to reduce running time, cost, and waste to significantly improve 3D printing economics. One printer is capable of producing over 160,000 cubic cm per day for production environments. As with all 3D printing technologies, there is a set of recommendations to follow when designing for HP Multi Jet Fusion technology to ensure parts and features are printed to specification, as well as to leverage the full potential of the advanced printing processes. Reducing Manufacturing Risk with 3D Printing Part or product manufacturing has historically required a coordinated effort between multiple specialists to ensure that a product is accurately completed. With 3D printing we can eliminate the risks associated with hiring and managing numerous personnel and subject matter experts to design and create a single part. More than that, Tempus 3D can help you to build a proof of concept without the costs and time associated with creating molds and jigs. Our Canadian 3D printing services allow for freedom in design, by permitting designers to print a single prototype at a low cost without substantial overhead and time invested. Creating custom solutions is more practical than ever without having to recreate production tools. Additionally, using jet fusion 3D printing technology, Tempus 3D can ensure your prototype or product is particularly accurate, no matter the complexity of the product. There are numerous case studies that show the diverse benefits of using 3D printing from the prototyping-through-manufacturing process. The Environmental Benefits of 3D Printing As a 3D print company collaborating with other manufacturers in Canada and beyond, we have an important opportunity and responsibility towards the environment around us, as well as to the greater community we live in and collaborate with. We're helping move towards a sustainable future with our environmental policies and commitment to long-term sustainability. Tempus 3D is committed to protecting the environment by developing and implementing sustainable manufacturing approaches. Using jet fusion 3D printing, Tempus 3D is proud to provide our customers with a manufacturing approach that reduces waste, lowers carbon emissions and footprint, and that supports a circular economy. 3D printing reduces manufacturing waste through a paradigm shifting additive manufacturing approach. In contrast to the traditional subtractive manufacturing approach, this means that while the traditional approach to manufacturing requires beginning with a large piece of material and cutting away materials until you have your desired outcome, 3D printing starts with nothing and adds to the part layer by layer. This new approach results in far less waste reduce environmental impacts and as a bonus, saves money. Tempus 3D is pleased to help our customers lower their carbon footprint by eliminating convoluted manufacturing assembly lines and supply chains. By localizing our supply chain, we are reducing both the environmental impact and manufacturing risks associated with transportation and complex supply chains. Finally, Tempus 3D is hopeful that new technology will mean consumers will one day be able to print their parts, fix their products, and create longevity in products. 3D printing has the potential to dramatically decrease the number of products ending up in landfills. At Tempus, we take sustainability even further by investing in equipment that has minimal material waste even compared to other 3D printing technologies, such as the HP Multi Jet Fusion 5200 which has industry-leading material re-usability and have operator training and quality control processes that minimize the chance of parts rejected due to being out of specification. Design Freedom Using 3D Printing 3D printing frees designers and innovators from the realities and challenges of traditional manufacturing. In the past when a designer was making changes or innovations to a part or product, it would require high material and labour costs as jigs and moulds needed to be made or re-made based on the new specs. With 3D printing designers can efficiently make digital design changes, and with the push of a button, they can create a functional prototype without the creation of production tools. This freedom means that designers and innovators no longer must live in fear of the substantial start-up costs traditionally associated with manufacturing. No longer are designers held hostage by the necessity of welders or machinists to show proof of a concept. The advantages of 3D printing are visible in the early stages of development and custom products, including the ability to rapidly test and re-design prototypes, shorten the time to market for a new product, and save on material and labor costs. The subtractive manufacturing process places restrictions on designers and requires draft angles, undercuts, and tool accesses. With 3D printing, because a product is developed one layer at a time, these restrictions no longer apply. This means that designers can develop substantially more complex parts, without facing the costs and intricacies required through traditional manufacturing. Finally, 3D printing is the perfect fit for custom design and production. The current approach to additive design builds parts one at a time, meaning every part can be custom designed. The 3D printing approach provides designers with the freedom to design and produce single run products, that may otherwise be unfeasible because of the costs associated with manufacturing tools and labour. Applications for 3D Printing 3D printing has been welcomed across sectors including, automotive, aviation, industrial goods, consumer products, healthcare, and education. The automotive industry has embraced 3D printing for part production, jig-production, and spare parts and tools. In the product development phase, designers are able to cost-effectively go through several iterations before deciding on the final product and manufacture functional prototypes to test in real-world situations. Additionally, an increasing number of OEM’s have been using 3D printing to develop end-use parts in order to increase the performance of the parts, reduce part weight, create more complex part designs, and consolidate multiple parts into a single design. With 3D printing also allows manufacturers to personalize cars to meet customer requirements, or replace parts in older vehicles for which parts are no longer available. The aviation industry has seen significant cost savings with the adoption of additive manufacturing. By using 3D printing, they can create complex parts with a single design and 3D printing process. By saving materials through design and engineering, you can successfully produce lightweight structures with 40-60 % less weight. Additive manufacturing guarantees maximum flexibility in production planning. Modified components, upgrades and spare parts can be produced on demand, meaning that storage is not necessary. The industrial goods sector is increasingly turning to 3D printing to stay agile, responsive, and innovative. With increasing production costs and the digitisation of manufacturing, industrial OEMs must constantly evolve to maintain operational agility and keep costs down. With 3D printing, design changes that would have taken months using conventional manufacturing methods can be implemented much faster, oftentimes in under a week. Manufacturers can also reduce the time needed to produce parts, bypassing a time-consuming and costly tooling and assembly steps. Another advantage is that since 3D printing can produce physical parts from digital files in a matter of hours, companies can manufacturing parts on demand and eliminate the need to warehouse pre-manufactured parts. Consumer products that many use every day are already utilizing 3D printing technology. From sneakers to eyewear and jewelry, 3D printing is quickly shifting the traditional manufacturing approach for consumer goods. Additive manufacturing provides a cost-effective product development, testing and production. For example, during the product development stage 3D printing is used to develop and test multiple iterations and perform repetitive testing in a much shorter time frame. The ability to accelerate product development times also shortens the time-to-market for new products. Perhaps the biggest impact of 3D printing for consumer goods lies in the potential of creating personalised products, tailored to the requirements of consumers. The healthcare industry is one of the fastest growing adopters of additive manufacturing. the adaptability of 3D printing makes it a logical choice. For example, medical device manufacturers have greater freedom in designing new products and can bring their products to market much faster. Patient specific devices such as prosthetics and orthotics can be quickly and affordably produced using a 3D scan of the patient’s body to create a digital template customized to the patient. Dental labs can use scans of the patient’s teeth to create dental products that perfectly match the patient’s anatomy. 3D printing is increasingly being integrated into education. Many elementary schools in Canada have incorporated 3D printing into their technology curriculum. Colleges and universities are integrating additive manufacturing and design into their curriculum to prepare students for a trades and technology sector that is experiencing rapid growth and demand. Tempus 3D is taking a role in supporting education in the additive manufacturing sector with it’s partnership with the Selkirk Technology Access Center . There are countless applications for 3D printing across sectors, as this technology catalyzes innovation, environmental progress, and custom solutions to complex challenges. Contact Tempus 3D Tempus 3D can help you join the manufacturing revolution enabled by industrial 3D printing. Tempus specializes in mass-producing high-quality, affordable prototypes and end-use plastic parts using cutting-edge technology designed for the production environment. With online quoting and a certified production team, we get your parts to you on time and spec. Contact us today to learn more about our custom and on demand 3D printing services near you.

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Digital manufacturing had revolutionized the production of custom orthotics and prosthetics, resulting in increased innovation, production speed, fit and function while lowering overall cost and material waste. Learn more about how industrial 3D printing has transformed the manufacturing of medical devices. Transforming Prosthetics and Orthotics Production with Digital Manufacturing and Industrial 3D Printing Customization and ease of manufacturing are major factors in manufacturing healthcare devices and accessories, particularly when formed and fitted to the human body as with orthotics and prosthetics. Recent advancements digital manufacturing have revolutionized the industry, making the design and manufacturing of customized devices quicker, easier, more affordable and more flexible than previously possible. Revolutionized manufacturing processes Traditional manufacturing methods require multiple steps and significant time to make. For each piece the designer must cast the affected body part, make and adjust a mold, produce the item, and go through the fitting and adjustment process. If there is a major flaw or adjustment required in the design, the whole process must be repeated. With digital manufacturing, the process is much more streamlined and precise, with less wasted time and materials. The practitioner can precisely measure the affected part with a 3D scanner, then upload the file to industry-specific CAD software to design and adjust the model. The adjusted model is then sent to a 3D printer for final manufacturing. With more advanced 3D printers, like HP Multi Jet Fusion, multiple devices can be produced at once, and design revisions or replacements can be completed quickly and easily. Benefits of digital manufacturing of orthotics and prosthetics In addition to creating a more efficient workflow, the adoption of digital manufacturing of medical devices is driving innovation in design, and resulting in better fit and functionality for the end-user. Some of the key benefits of digital manufacturing of orthotics and prosthetics include: Customization : By varying the thickness of the material, the stiffness and strength can be controlled across multiple dimensions of the final device. This enables designers to create much lighter devices with greater stiffness where support is required and greater flexibility in areas for improved comfort. Advanced structures : design features such as lattices and meshes can improve the performance of the part by increasing stiffness, reducing weight, and enhancing breathability. The design freedom inherent in 3D printing allows greater innovation than previously possible. Part consolidation : with the design freedom of 3D printing, parts can be integrated and printed in one piece with interlocking components and consolidated complex shapes. This can reduce weight and decrease assembly time. Branding and personalization : with digital design products can be personalized with a logo, business name, production number or customer ID. Leveraging industrial 3D printing technology With advancements in 3D printing technology, manufacturers can experiment with new methods of production with more freedom and creativity, and provide a higher-quality and more user-friendly end product. Among 3D printing options, HP Multi Jet Fusion technology is a popular choice among clinicians and manufacturers with it’s customization possibilities, fast production, affordable materials, minimal waste, and a high-quality product for the patient. The benefits include: Comfort and flexibility : The high-quality materials and design freedom available with technology like Multi Jet Fusion allows manufacturers to improve comfort by reducing weight and thickness where material is not needed, with a minimum thickness of 1 mm. Repeatable, quality parts : industrial 3D printing technology, such as HP Multi Jet Fusion, can produce medical devices with a high level of dimensional accuracy, and isotropic strength and density across the x,y, and z axes. Optimized productivity and less waste : compared with traditional manufacturing methods, industrial 3D printers can reduce manual labor by as much as 6 times. HP Multi Jet Fusion technology also consumes minimal raw materials in it’s manufacturing process, which can reduce waste up to 20 times versus subtractive manufacturing (such as CNCmachining). Rapid production : The ability to manufacture parts within a day and low material cost with HP Multi Jet Fusion means that clinicians can revise, print, and test design variations quickly and easily. This is important in applications such as custom footbeds where factors such as proper alignment, gait and comfort can make a significant difference to the comfort and effectiveness of the end product. Digital manufacturing of custom orthotics and prosthetics in real life To learn more about the opportunities and benefits of producing orthotics and prosthetics with digital manufacturing and HP Multi Jet Fusion technology, take a moment to explore the case studies and white papers below. Whether you are exploring the benefits of digital manufacturing for medical devices or looking for a reliable local manufacturer to produce high-quality, affordable devices for you, the team at Tempus 3D is available to help. With state-of-the art HP Multi Jet Fusion technology, online ordering and a certified team of professionals, Tempus will work with you to ensure you get the best value possible. Contact us to learn more. Information and Photos courtesy of HP Learn More about Prosthetics and Orthotics Production with Digital Manufacturing Transforming prosthetics and orthotics production with digital manufacturing White Paper Manufacturing orthotic insoles with industrial 3D printing White Paper ActivArmor fashions customized orthotic devices with HP 3D Printing Case Study Explore more case studies and articles Looking for a local manufacturer for your medical supplies? Tempus 3D is an Additive Manufacturing Service Bureau serving Western Canada with quick overnight delivery and competitive pricing. We use state-of-the-art HP MJF 5200 technology that allows for mass customization and production scale 3D printing. If you have a project you would like to talk to us about you can reach us at info@tempus3d.com , or give us a call at 250-456-5268. Contact Us

As an HP Digital Manufacturing Network partner, Tempus 3D has been evaluated and qualified based on our end-to-end 3D printing capabilities for production at scale. HP Digital Manufacturing Network Production Professional Tempus 3D is proud to be a qualified member of HP's Digital Manufacturing Network. As an HP Digital Manufacturing Network Production Professional, Tempus 3D has been evaluated and qualified based on our end-to-end 3D printing capabilities for production at scale, as well as our manufacturing and quality processes. As one of a select few service bureaus in Canada to be selected as a partner, we offer leading-edge HP 3D printing technology. This technology is designed to manufacture parts that are extremely strong, highly accurate, and with a surface finish that makes them ideal for mechanical testing and production manufacturing. Our production team is fully certified in part quality optimization, and ready to support you through the prototype-through-production process quickly, cost-effectively and with consistent tolerances. Advanced Additive Manufacturing Processes Industry-Standard Certifications Robust Quality Management Volume Job Production Gain a Competitive Advantage with HP Multi Jet Fusion 3D Printing HP Multi Jet Fusion Learn more about HP Multi Jet Fusion 3D printing technology. Learn Materials Explore the unique uses and benefits of MJF materials. Learn Design for MJF Explore design tips and strategies for Multi Jet Fusion. Learn Get a Quote

HP Nylon PA11 delivers optimal mechanical properties, ideal for strong, ductile, functional parts. It has excellent chemical resistance and enhanced elongation-at-break. Nylon 11 is ideal for impact resistance and ductility for prostheses, insoles, sports goods, snap fits, living hinges, and more. Nylon PA11 3D Printing High-performance, eco-friendly parts manufactured with HP Multi Jet Fusion (MJF) technology. Ideal for functional prototypes and end-use applications requiring impact resistance, flexibility, and biocompatibility. Get a Custom Quote Why Choose Nylon PA11? Produce tough, flexible, sustainable parts for demanding applications. Nylon PA11 is a bio-based polyamide derived from renewable castor oil, making it both high-performance and sustainable . Compared to PA12, it offers greater ductility, higher impact resistance, and superior elongation at break — ideal for parts that require flexibility and toughness under stress. Certified biocompatibility expands its use in medical and wearable applications , while its durability and chemical resistance make it a strong choice for industrial and consumer goods . 3D printing technology HP Multi Jet Fusion 5200 Dimensional accuracy +/- 0.3% with a lower limit of +/- 0.3 mm Maximum build size 380 x 285 x 380 mm (14.9" x 11.2" x 14.9") Get a free online quote Designed for Real-World Performance Nylon PA11 offers a unique combination of mechanical strength, flexibility, and environmental sustainability . Its excellent impact resistance and ductility make it ideal for parts exposed to dynamic stress, vibration, or repeated flexing. Industries trust PA11 for orthopedic devices, prosthetics, automotive housings, protective gear, and consumer products where resilience and long-term performance are essential. As a bio-based material, PA11 also helps businesses meet sustainability and regulatory goals without sacrificing quality or reliability. Get Parts Made Key Benefits Tough and Flexible – High elongation at break and excellent impact resistance for parts that need to bend without breaking. Chemical and Environmental Resistance – Stable against light, UV, and weather exposure with strong resistance to oils and greases. Sustainable Material – Derived from renewable castor oil, offering reduced environmental impact compared to petroleum-based plastics. Biocompatible – Safe for skin-contact applications such as medical and wearable devices. High Accuracy – Produces strong, isotropic parts with fine detail and consistent repeatability. Applications Medical and Wearables – Prosthetics, orthotic devices, insoles, and skin-contact components. Consumer Goods – Sporting equipment, snap-fits, living hinges, and protective gear. Industrial Components – Moving parts, housings, holders, and adapters requiring durability and flexibility. Prototyping and Production – Functional prototypes, low- to mid-volume end-use parts, and intricate designs with complex geometries. Cross-Industry Use – Trusted in healthcare, automotive, aerospace, consumer products, and education. Powered by HP Multi Jet Fusion HP Multi Jet Fusion (MJF) delivers exceptional precision and surface quality for end-to-end production at low cost. Ideal for low- to mid-volume manufacturing, it’s trusted by global leaders including Volkswagen, BMW, and John Deere for producing durable, high-performance production-grade parts. Learn More About MJF Technical Specifications Accuracy +/- 0.3% (minimum of +/- 0.3 mm) Layer thickness 0.08 mm Density of part 1.04 g/cm³ Tensile modulus 1800 MPa Tensile strength 52 MPa Elongation at break 50% (XY), 35% (Z) Flexural strength 70 MPa Flexural Modulus 1,800 MPa Hardness (Shore D) 1800 MPa Melting temperature (20°C/min) 201°C Heat deflection temperature (1.82 MPa) 50°C Heat deflection temperature (0.45 MPa) 157°C Softening temperature 189°C Datasheets HP Nylon PA 11 technical specifications HP Nylon PA11 summary of regulatory compliance and environmental attributes Design Guidelines Max build volume 380 x 284 x 380 mm (15 x 11.2 x 15") Min wall thickness 0.6 mm (flexible), 2 mm (rigid) Connecting parts min 0.5 mm between part interface areas Moving parts min 0.7 mm between faces of printed assemblies Emboss / deboss min 0.5 mm Design Considerations Thin and long parts, as well as large flat surfaces, may be prone to warping. We recommend Select Laser Sintering as an alternative material f or these parts. Consider hollowing or adding internal lattice structure to large solid pieces to improve accuracy and minimize cost. Hinges, sockets, and linked parts can be integrated into the design. View Full Design Guidelines Case Studies OT4 Creates 3D printed hand brace to provide flexible yet sturdy support Bowman achieves easier, faster manufacturing of 3D printed bearings cages Surface Finishes Raw (gray) After the part has been printed it has a powdery gray look and feel. This finish is best suited for functional prototypes and non-visible parts. Black Dye Parts are submerged in a hot dye bath containing dye pigment. This gives a smooth, consistent finish with no loss of dimensional accuracy. Cerakote Cerakote is a thin-film ceramic coating applied to 3D printed parts to improve looks and functionality. A variety of colors are available. Vapor Smoothing A chemical vapor is used to smooth the surface of the part. Vapor smoothing can also enhance material properties and water resistance. Explore Surface Finishes Gallery Material Selection Guide Not sure which material is the best fit for your project? Use our materials selection guide to compare the material properties and recommended uses for each. Learn More Turn your 3D Project into Reality Free Online Quote

Air Force Velocity needed to design and test a throttle body for a snowmobile, but aluminum casting or machining was too expensive. With the help of Tempus 3D’s 3D scanning and additive manufacturing service, Air Force was able to create a prototype that was precise and durable enough to be tested in real-world conditions. CASE STUDY Airforce Velocity Stacks uses industry 4.0 to super charge product development Airforce Velocity Stacks, located in St. Albert AB, was founded by Ryan Hodgson, motorsports enthusiast and former NHRA Funny Car World Champion. Airforce makes custom snowbike air intakes for customers across North America, and they are always pushing the performance limits to get that extra edge. Through their years of building engine combinations, they have learned how vital airflow is to making power and how critical it is for your cams’ performance. Airforce Velocity was looking for a partner that could produce parts that were precise and robust enough for real-life testing in a vehicle’s engine compartment, with rapid turnaround and a collaborative approach to product development and where part manufacturing is considered at all points of design. Key benefits Custom prototyping with rapid part iteration and refinement Market validation prior to large investment On-demand manufacturing of low-volume production runs fast turnaround times from a local manufacturer Photo courtesy of Airforce Velocity Stacks Organization Airforce Velocity Stacks Industry High Performance Recreational Sports Technology HP Multi Jet Fusion 5200 , Creaform Handyscan Laser Scanner Material Nylon PA12 Software Solid Works, Fusion, Load Simulation, Fluid Dynamics Simulation Post Processing Bead blasted and dyed black Challenge Airforce Velocity Stacks had a throttle body that they wanted to redesign to boost performance, but the cost of casting a new aluminum part for each design change was cost prohibitive and not responsive enough for rapid prototyping. Airforce needed to make a prototype that could be tested on a bike in the real world, and create a variety of iterations of and improvements to the design in a condensed time frame. Local manufacturing was also a consideration. Airforce approached Tempus 3D for a solution. Solution The team at Tempus 3D worked with their partners at the Selkirk Technology Access Centre (STAC), part of Selkirk Innovates team, to scan existing parts to create a starting point for the design changes Airforce wanted to test. Then, with the design support of Tempus 3D's design partner , industrial designer and instructor Bruce Fitz-Earle, they were able to quickly make prototypes that Tempus was able to print on their industrial 3D printer, making accurate high quality parts that Airforce was able to start testing on their snow bikes right away. These new parts resulted in a marked increase in horsepower and torque while significantly reducing overall weight. Digital scanning combined with additive manufacturing was an ideal solution for this project. 3D scanning provides a finely detailed 3D map of the original part, which in turn can be edited to fine-tune the design. Tempus 3D manufactured the prototypes with Nylon PA 12 produced with an HP Multi Jet Fusion 3D printer . Industrial nylon is ideal for creating functional prototypes because it is affordable, robust, and is resistant to moisture and chemicals. HP MJF 3D printers are designed for commercial use, producing plastic parts with the precision, density and uniformity required to stand up to long-term abuse. The accuracy and quality provided with Multi Jet Fusion 3D printing allowed for the parts to be fit onto bikes for not just dyno testing in the shop, but for actual real world testing on the track and in the mountains. Because these parts aren’t subject to extreme heat the team at Airforce was able to put them through a range of testing in a condensed time period that would not have been possible using other manufacturing techniques and materials. By being relatively low cost compared to CNC machining while maintaining comparable levels of accuracy, 3D printing is becoming the go-to solution for prototyping parts like this. Result Airforce, Tempus, and STAC continue to work together to develop a number new and innovative products using some of the most sophisticated advanced manufacturing tools. All three companies are heavily invested in keeping manufacturing in Canada by being leaders in the industry 4.0 revolution. As Airforce continues to invest in innovation Tempus 3D will be there to help them with prototyping and design, and get their products from concept to market in record time. With Tempus’ location in the interior of British Columbia it is uniquely capable of serving the Canadian market with cost-effective overnight shipping and the ability to turn around rush orders in as little as 36 hours. We at Tempus feel this is just the beginning of what manufacturing will look like in the future; it will be more responsive, more custom, and more local allowing innovators across sectors to bring products to market quicker and in a more environmentally friendly way. Learn more about Airforce Velocity Stacks at https://airforcevelocitystacks.com/ Learn more about prototyping and manufacturing solutions with Tempus 3D Explore industrial plastics available through Tempus 3D Learn more about the advantages of industrial 3D printing with HP Multi Jet Fusion technology 1/1 Explore more case studies and articles

Guaranteed quality plastic prototypes and production parts. Industry-leading commercial 3D printers. Upload a CAD file for online quote and ordering. Serving Edmonton's innovators and manufacturers. HP Certified Multi Jet Fusion Digital Manufacturing Partner. Guaranteed quality prototypes and production parts, using industry-leading additive manufacturing technology. Online quote and ordering. 3D Printing Services Get a Quote Success Stories MADE BY CANADIANS FOR CANADIANS Serving Innovators in Edmonton, Toronto, Vancouver, and Beyond Canada 3D printing Canadian additive manufacturing Vancouver Toronto Calgary 3D printed custom 3dprinting services 3D Printing Ontario Canada 3D printing canada 3D printer Canada Edmonton On-Demand Additive Manufacturing Edmonton 3D printing service near me 3D printer Edmonton BC 3D print prototyping and production Edmonton, AB additive manufacturing At Tempus 3D, we provide high-quality, industrial 3D printing in Canada, helping businesses turn ideas into functional parts. We create precise plastic and metal 3D printed parts with complex geometries and clean, professional finishes. From rapid prototyping to on-demand manufacturing, our certified team and streamlined online quoting system make it easy to get the parts you need, on time and on spec. Plastic 3D Printing High-performance industrial plastics suitable for rapid prototyping or low-to-mid volume production runs of end-use parts. Learn More Metal 3D Printing 3D print custom metal parts with excellent material properties and a high level of precision and durability. Learn More Proud to be a Certified HP Digital Manufacturing Partner Learn More Success Stories Learn how industrial 3D printing has helped Canada's innovators meet their product development goals. Vancouver-based Spark Laser was able to transition seamlessly from product development to on-demand manufacturing when releasing their new commercial laser cutter, with the help of Tempus 3D's industrial 3D printing service. Spark Laser - Commercial Laser Cutter Learn More Explore more success stories 3D Scanning Services Tempus 3D uses advanced 3D scanning technology and software to help you achieve precise results for your reverse engineering, metrology and computer aided inspection requirements. We can provide you with editable, feature-based CAD models, graphically-rich, communicative reports, or we can 3D print the final parts or prototypes for you once they are ready to build. Learn more Customer Care Here at Tempus we understand that taking care of our customers' unique needs is just as important as producing a quality product. That is why we back up our work with a quality assurance process, IP protection, and ongoing training and optimization. Guaranteed Quality Tempus 3D follows strict production processes and quality inspection procedures to ensure your parts always meet our tolerance and production standards. Certification Tempus 3D is certified by HP for Multi Jet Fusion to ensure parts are designed and produced optimally for this specific printing process. IP Protection Tempus 3D takes IP protection seriously, with data security protection measures and confidentiality agreements with staff and production partners. Join the Manufacturing Revolution with Tempus 3D Upload your CAD file for an online quote and start manufacturing today Get a quote

Explore a variety of end-use applications for TPU, a rubber-like 3D print material valued for it's flexibility, rebound and shock absorbtion. ULTRASINT TPU USE CASES A flexible, robust material designed for the real world. TPU (Thermoplastic Polyurethane) is a versatile thermoplastic made by BASF with rubber-like properties which is ideal for the production of parts requiring shock absorption, energy return or flexibility. Parts produced with this material offer a wide range of design possibilities. Typical applications include sports protection equipment, footwear, orthopedic models, car interior components and various industrial tools like pipes and grippers. Ultrasint TPU01 is printed with HP Multi Jet Fusion technology, which combines a high level of detail, process stability and throughput to make this material ideal for applications from functional prototyping through to full production of end-use parts. Use Cases Vehicle components There is a growing demand for 3D printing in vehicle components for a variety of reasons, including lighter weight structures, increased comfort and functionality, individualization to meet specific driver requirements, and creating unique designs to stand out from the competition. TPU is especially desirable for automotive interiors, where it is used for headrests, seating, dashboards, door armrests, and mid consoles. One of the biggest benefits of TPU is the design freedom with open structures like lattices. This allows the design of components with variable levels of hardness - individual sections can be designed for a specific function, such as softer cushioning in one section and stiffer support in another. Use Case: Motorcycle seat Oechsler leveraged the benefits of additive manufacturing and TPU to design a motorbike saddle to provide a more comfortable riding experience. Ultrasint TPU01 was the material of choice because of its long-term flexibility, shock absorption, and energy return, as well as it's detail and surface quality. The saddle design is composed of multiple layers, each with different lattice structures to provide various levels of cushioning. Because of the design freedom inherent in additive manufacturing, the saddle was able to be designed and printed in one piece, which reduced the time and cost associated with production and assembly traditionally required for motorcycle seats. The saddle was also up to 25% lighter than the traditionally manufactured seat and required less material, resulting in significant savings in material costs. Photo and data courtesy of Oechsler and Forward AM Medical TPU is having an enormous impact in the production of medical devices the flexibility and shock absorption combined with the complex, light geometries provides opportunities not available with traditional manufacturing. Products like prosthetics and braces can be 3D printed and customized to the patient's needs and stand up to long-term daily use without causing skin irritation. Use Case: Prosthetic socket Christopher Hutchison, the co-founder and CEO of ProsFit, was involved in an accident that resulted in the loss of both legs. Due to the time and complexity of making prosthetics in a traditional manner which could take several weeks and multiple manufacturing steps, Chris started looking for alternative manufacturing options. According to Chris, "The traditional process for creating and fitting a leg prosthetic is long, complex, and uncomfortable for the patient". Prosfit successfully commercialized ProsFit sockets by 3D scanning a patient's limb, designing a prosthetic with Computer-aided Design (CAD) software, and 3D printing a final prosthetic. Originally the prosthetics were printed using FDM technology, but they turned to Multi Jet Fusion (MJF) technology improve quality, accuracy and end appearance. Compared to the original manufacturing process, ProsFit has reduced the time to produce a socket from weeks to days, reduced the cost of production, and allowed clinicians to fit 5 times as many patients with the same resources. The outer shell of the prosthetic is made with Nylon PA12 for it's strength and economics, and ProsFit later added an inner socket printed with Ultrasint TPU to increase the comfort for the wearer. This also accelerated the design and production process. TPU delivers outstanding vibration cushioning and maintains mechanical characteristics under repetitive load, while showing no performance or visual degradation over time. “Sockets made using HP 3D printing are flexible and strong, while at the same time more comfortable and natural to walk on.” Photo and data courtesy of HP and Forward AM Sports protection equipment TPU is an excellent choice for 3D printed sports protective equipment because it is robust enough to withstand rough use, and lattice structures can be used for interior strength, flexibility and rebound. An additional advantage is that equipment can be customized for the fit and safety requirements of the individual athlete. Common uses include helmets, guards and more. Use Case: Sports headgear Synchro Innovations used additive manufacturing to design the Kupol helmet in order to overcome the traditional limitations of conventional manufacturing. One of the main goals was to replace the use of expanded polystyrene (EPS) foam padding which repels moisture and traps heat. 3D printing technology was chosen for it's design freedom, speed of prototyping, and ability to innovate. Several different 3D printing technologies were tested in the design and prototyping process, but TPU and Polyamide (PA) printed with Multi Jet Fusion technology were selected for their speed of production, strength and affordability. The final Kupol design replaced EPS foam with an open structure inside the helmet made of TPU which allowed for customization and breathability. The shell used Polyamide to balance impact strength with thin, lightweight walls. The end product was 20% lighter than the original helmet, 3 times faster than with SLS 3D printing technology, and the cost per part was within the required production budget. Photo and data courtesy of HP Robotics TPU is used in robotics for a variety of applications that require flexible or grippy parts or shock absorption. This includes flex grippers, internal ducts, connectors, and actuators. Use Case: Cobots Cobots are collaborative robots that are designed to work alongside humans. With cobots, a critical safety requirement is to prevent injury to people if they accidentally come in contact with the machine. A common way to prevent collisions is to use optical sensors which cause the machine to slow or stop when people come within a defined zone. This results in lower productivity and higher overall cost to the company, as well as unpredictable production timing. Oechsler developed a padded layer to wrap around a cobot's joints made of TPU. The flexibility and rebound of this layer reduces the risk of injuries to people, and allows the production sped to be increased by up to 150% due to the dampening of the collision forces. The open lattice allows heat to escape and also protects the cables and wires. Because this is a material buffer the cobot requires no additional sensors. The lattice design is easily customized to different cobot types. An additional benefit is that it can be installed with no dismantling, saving time and expense. Photo and data courtesy of Oechsler and Forward AM Benefits at a Glance High elasticity, rebound and fatigue resistance Excellent surface quality and level of detail High process stability and throughput, ideal for serial production Typical Applications Sports protection equipment Footwear Orhopedic models Medical devices Car interior components Tools and grippers Flexible pipes Material Properties Hardness shore: 88A Tensile strength: 9 MPa Young's modulus: 85 MPa Elongation at break: 280% Charpy impact (notched): no break Rebound reisistance: 63% Next Steps Interested in learning more? Ultrasint TPU01 material page Learn more about Multi Jet Fusion technology Explore all materials Get started with TPU Upload your 3D models to get started with 3D printing in TPU using Multi Jet Fusion technology.

The Haf-Clip was able to get their recreational sports product to market in record time using industrial 3D printing technology. Learn how Tempus 3D was able to support them in reaching their manufacturing goals with HP Multi Jet Fusion 3D printing. CASE STUDY The Haf-Clip gets their product to market in record time in collaboration with Canadian 3D printing service bureau. The Haf-Clip is a Vancouver, British Columbia (BC) based business that creates consumer products for the recreational sports industry, with a focus on mountain biking. Their current flagship product is a multi-purpose plastic clip that allows the user to strap their helmet and other items to the bike while riding. In 2021 The Haf-Clip approached Tempus 3D to help them bring their product to reality. They were particularly interested in keeping the design, testing, and manufacturing in Canada. Key benefits Rapid part iteration and refinement Market validation prior to large investment Local manufacturing fast turnaround of prototypes and production parts Environmentally friendly and sustainable production On-demand manufacturing Photo courtesy of The Haf-Clip Organization The Haf-Clip Industry Recreational sports, Consumer Products Technology HP Multi Jet Fusion Materials HP PA12 Challenge The Haf-Clip was looking for a partner to bring their product idea to reality and was particularly interested in keeping the design, testing, and manufacturing in Canada. Due to the relatively low volume of initial production, most traditional methods of manufacturing products were not viable options. In particular, The Haf-Clip needed to create multiple prototypes of their product to ensure it functioned as expected, then prepare an initial batch of 250 pieces to test the market and ensure there was sufficient demand prior to investing in a full market launch. The Haf-Clip researched options for bringing their product to market, including injection molding and 3D printing. They recognized very early on that using injection molding for producing prototypes and low-volume manufacturing was not a viable option. The cost of having molds produced for their product could have been more that $5,000 per mold, which was too expensive for further product development and design iteration. The Haf-Clip needed a manufacturing solution that was able to quickly produce functional prototypes to test their design, then manufacture low-volume production runs of low-cost end-use parts as needed so they could get their product to market with minimal initial investment and maintain the ability to revise their design if necessary. Solution In 2021 The Haf-Clip approached Tempus 3D through an introduction from an existing Tempus customer. After an initial consultation to determine the most appropriate material and 3D printing technology, Tempus produced their first functional prototypes using their in-house HP Multi Jet Fusion 5200 printer. This technology was recommended because it is capable of producing cost-effective prototypes and full production runs of high-quality parts, at the same low cost per part with accuracy and aesthetics comparable to or better than injection molding. Tempus produced their first prototype for The Haf-Clip in the winter of 2021, and The Haf-Clip was able to test the prototype and receive their first production run within weeks of the initial order. Result With the ability to go straight from prototype to production with no changes to the manufacturing process, The Haf-Clip was able to complete product testing and use their prototypes and secure significant market interest with minimal delay. This has allowed The Haf-Clip to test the market early without incurring massive research and design costs while keeping their inventory and raw materials cost near zero. They can revise the design or order more product on an as-needed basis and scale in a way that only 3D printing would allow. The Haf-Clip and Tempus continue to work together with the production of parts and are both heavily invested in bringing manufacturing back to Canada. As The Haf Clip continues to see increasing demand for their products Tempus is there to help them scale and meet their needs. With instant online ordering, overnight shipping and the ability to turn around rush orders in as little as 24 hours, Tempus 3D can ensure that The Haf-Clip can easily fulfill any customer order, no matter what the size, while maintaining minimal inventory and ensuring the same low cost per part. The Future We at Tempus feel this is just the beginning of what manufacturing will look like in the future and it will be more responsive, more custom, and more local allowing innovators across sectors to bring products to market quicker and in a more environmentally friendly way. Check out The Haf-Clip's technology in action on their website Learn more about HP Multi Jet Fusion https://www.tempus3d.com/hp-multi-jet-fusion Learn more about HP PA12 https://www.tempus3d.com/hp-nylon-pa12 How to design for Multi Jet Fusion https://www.tempus3d.com/hp-multi-jet-fusion-design-guide Photos and information courtesy of The Haf-Clip.

Lawn mower racing enthusiast Kierra Cates needed an edge for an upcoming race, and approached Tempus 3D for a solution. The team at Tempus used 3D scanning and 3D printing to design a high-performance air intake able to withstand the abuse of the racing environment and look good in the process. How a racing enthusiast supercharged engine performance with additive manufacturing Lawn mower racing enthusiast Kierra Cates needed an edge for then 2023 annual Pass Creek Fall Fair in Castlegar, BC. Knowing how important victory was in in this fun racing event she reached out to Tempus 3D to design a customer air intake for her Briggs & Stratton 12.5 HP lawn mower engine. Modification of the air box is one of the few modifications permitted in this class of racing. The team at Tempus 3D designed a high-performance air intake based on Kierra’s specifications, and used 3D scanning and 3D printing to create a functional prototype to test in-place on the mower. Once the design was validated, the final part was manufactured with a high-performance, temperature resistant Nylon PA12 and finished with Cerakote ceramic coating to provide an extra level of durability to the part and to make it catch the eyes of the spectators. Key Benefits Ability to quickly design, test and manufacture custom end-use products. Low cost alternative to traditional manufacturing, such as injection molding or CNC machining. Use high-performance finishes to improve the look and performance of 3D printed parts. Reduced environmental impact by extending equipment life and minimizing wasted materials in the production process. Industry Automotive , Replacement parts Hardware HP Multi Jet Fusion 5200 3D printer Creaform HandySCAN laser scanner Software Fusion 360 Materials HP Nylon PA12 , PLA Software Fusion 360 Post Processing Cerakote Ceramic Finish Introduction Keirra was looking to maximize the performance and get an edge in the upcoming riding lawn mower race held annually at the Pass Creek Fall Fair. In search of this edge, Keirra approached Tempus 3D looking for ideas and ways to improve her Briggs & Stratton 12.5 HP power plant. The first thing that came to mind was optimizing the airtake from the original, as this is one of the few modifications permitted in this race. The original air intake was not optimized to take advantage of the large volume of air flow resulting from the high speeds achieved durign the race. Challenge The lawn mower was not designed for speed, so a unique shape was required to maximize the amount of air inflow to the engine. It was also important to build the intake with a durable material that could withstand the rough environment of mower racing the heat produced by the engine while in use. The intake also needed to fit within the engine compartment and achieve a secure connection with the engine mount and new filter. Solution 3D scanning was used to create a template for the connections to the engine and filter, and a prototype was designed to test initial fit and clearance within the engine space. The first prototypes were 3D printed in PLA for a quick fit test before a full protoype was created. Once fitment was confirmed the design was finalized and the full air intake was ready to manufacture. The final part was made of HP Nylon PA12 for it’s ability to withstand long-term abuse and heat resistance. This material is commonly used in the automotive and aerospace industries for interior and exterior components, and custom engine upgrades. The part was manufactured with the HP Multi Jet Fusion 5200 3D printer, which provides the precision, material density and smooth finish required for proper fit and long-term durability. The part could have been used out of the printer as-is, but Cerakote ceramic coating was applied to provide additional protection from water, chemicals, heat and UV rays and give it a visual “wow” factor. Result The team at Tempus 3D was pleased to be able to support Kierra through the full design and manufacturing process from initial design through prototyping and manufacturing the final part, while keeping costs low and providing a final product quickly and easily. This upgrade would not have been possible with alternative manufacturing processes such as injection molding, which can cost thousands of dollars and does not allow the design testing and iteration processes required when creating custom parts. We were happy to help Keirra achieve her goals, and excited to see how the mower performs on the race track this fall. About Tempus 3D With Tempus’ location in Trail BC, nestled in the interior mountains of British Columbia’s West Kootenay region. Tempus is uniquely capable of serving markets across North America with cost effective overnight shipping and the ability to turn around rush orders in as little as 36 hours. We at Tempus feel this is just the beginning of what manufacturing will look like in the future; it will be more responsive, more custom, and more local allowing innovators across sectors to bring products to market quickly and in a more environmentally friendly way. Learn More Explore the possibilities of 3D scanning and reverse engineering Learn more about manufacturing solutions with Tempus 3D Explore industrial plastics available through Tempus 3D Learn more about the advantages of industrial 3D printing with HP Multi Jet Fusion technology Learn more about designing for 3D printing Explore more case studies and articles

Whether you need to reproduce, quickly re-design or modify an existing part, create a jig or case to fit a specific shape. Tempus 3D can help get the job done quickly and accurately. Call us at 1-778-456-5268 to get a quote. Reverse Engineering Get a Quote Digitize Any Object for Your Design and Engineering Projects Reverse engineering is a powerful way to optimize your design and engineering processes. A 3D scan is used to create a finely detailed, editable 3D map of a physical object, which in turn can be used for a diversity of applications. Whether you need reproduce, quickly re-design or modify an existing part, create a jig or case to fit a specific shape, create an archive of legacy parts or map an assembly, Tempus 3D can help get the job done quickly and accurately. Reverse Engineering Applications Broaden Your Design Capabilities Start your design process with models from the real world. We can scan your object to create editable, feature-based CAD models so you can integrate them into your existing engineering design workflow. Leverage Existing Assets Scan your old parts into editable CAD data to easily create drawings and production designs, or update the design for better results. Recreate Complex Geometries Precisely recreate complex geometries that cannot be measured any other way. Accelerate Time to Market Reduce the time it takes to take a concept from initial design to final product. We can scan prototypes, existing parts, tooling or other objects so you can create designs more quickly and easily than creating CAD models from scratch. Enhance Your CAD Workflow Adding 3D scanning into your regular design process allows you to do more and work faster. Tempus can provide CAD files compatible with SolidWorks, Siemens NX, SolidEdge, Autodesk Inventor, PTC Creo, Pro/ENGINEER, and more. Explore Additional 3D Scanning Services Inspection Services Scan and compare your part for product quality and metrology requirements. Learn More Scan-to-CAD Convert almost any object, large or small, into a digital CAD file ready for further design or analysis. Learn More Scan-to-Print Scan your part and have one (or hundreds) 3D printed for you, in your choice of material. 3D Printing Services Get Started with our 3D Scanning S ervices If you have a project that requires 3D scanning, we are here to help. Our team of experts will use the latest 3D scanning technology to get the job done, on time and on budget. Get in touch with us to get started. Get a Quote