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Digital manufacturing had revolutionized the production of custom orthotics and prosthetics, resulting in increased innovation, production speed, fit and function while lowering overall cost and material waste. Learn more about how industrial 3D printing has transformed the manufacturing of medical devices. Transforming Prosthetics and Orthotics Production with Digital Manufacturing and Industrial 3D Printing Customization and ease of manufacturing are major factors in manufacturing healthcare devices and accessories, particularly when formed and fitted to the human body as with orthotics and prosthetics. Recent advancements digital manufacturing have revolutionized the industry, making the design and manufacturing of customized devices quicker, easier, more affordable and more flexible than previously possible. Revolutionized manufacturing processes Traditional manufacturing methods require multiple steps and significant time to make. For each piece the designer must cast the affected body part, make and adjust a mold, produce the item, and go through the fitting and adjustment process. If there is a major flaw or adjustment required in the design, the whole process must be repeated. With digital manufacturing, the process is much more streamlined and precise, with less wasted time and materials. The practitioner can precisely measure the affected part with a 3D scanner, then upload the file to industry-specific CAD software to design and adjust the model. The adjusted model is then sent to a 3D printer for final manufacturing. With more advanced 3D printers, like HP Multi Jet Fusion, multiple devices can be produced at once, and design revisions or replacements can be completed quickly and easily. Benefits of digital manufacturing of orthotics and prosthetics In addition to creating a more efficient workflow, the adoption of digital manufacturing of medical devices is driving innovation in design, and resulting in better fit and functionality for the end-user. Some of the key benefits of digital manufacturing of orthotics and prosthetics include: Customization : By varying the thickness of the material, the stiffness and strength can be controlled across multiple dimensions of the final device. This enables designers to create much lighter devices with greater stiffness where support is required and greater flexibility in areas for improved comfort. Advanced structures : design features such as lattices and meshes can improve the performance of the part by increasing stiffness, reducing weight, and enhancing breathability. The design freedom inherent in 3D printing allows greater innovation than previously possible. Part consolidation : with the design freedom of 3D printing, parts can be integrated and printed in one piece with interlocking components and consolidated complex shapes. This can reduce weight and decrease assembly time. Branding and personalization : with digital design products can be personalized with a logo, business name, production number or customer ID. Leveraging industrial 3D printing technology With advancements in 3D printing technology, manufacturers can experiment with new methods of production with more freedom and creativity, and provide a higher-quality and more user-friendly end product. Among 3D printing options, HP Multi Jet Fusion technology is a popular choice among clinicians and manufacturers with it’s customization possibilities, fast production, affordable materials, minimal waste, and a high-quality product for the patient. The benefits include: Comfort and flexibility : The high-quality materials and design freedom available with technology like Multi Jet Fusion allows manufacturers to improve comfort by reducing weight and thickness where material is not needed, with a minimum thickness of 1 mm. Repeatable, quality parts : industrial 3D printing technology, such as HP Multi Jet Fusion, can produce medical devices with a high level of dimensional accuracy, and isotropic strength and density across the x,y, and z axes. Optimized productivity and less waste : compared with traditional manufacturing methods, industrial 3D printers can reduce manual labor by as much as 6 times. HP Multi Jet Fusion technology also consumes minimal raw materials in it’s manufacturing process, which can reduce waste up to 20 times versus subtractive manufacturing (such as CNCmachining). Rapid production : The ability to manufacture parts within a day and low material cost with HP Multi Jet Fusion means that clinicians can revise, print, and test design variations quickly and easily. This is important in applications such as custom footbeds where factors such as proper alignment, gait and comfort can make a significant difference to the comfort and effectiveness of the end product. Digital manufacturing of custom orthotics and prosthetics in real life To learn more about the opportunities and benefits of producing orthotics and prosthetics with digital manufacturing and HP Multi Jet Fusion technology, take a moment to explore the case studies and white papers below. Whether you are exploring the benefits of digital manufacturing for medical devices or looking for a reliable local manufacturer to produce high-quality, affordable devices for you, the team at Tempus 3D is available to help. With state-of-the art HP Multi Jet Fusion technology, online ordering and a certified team of professionals, Tempus will work with you to ensure you get the best value possible. Contact us to learn more. Information and Photos courtesy of HP Learn More about Prosthetics and Orthotics Production with Digital Manufacturing Transforming prosthetics and orthotics production with digital manufacturing White Paper Manufacturing orthotic insoles with industrial 3D printing White Paper ActivArmor fashions customized orthotic devices with HP 3D Printing Case Study Explore more case studies and articles Looking for a local manufacturer for your medical supplies? Tempus 3D is an Additive Manufacturing Service Bureau serving Western Canada with quick overnight delivery and competitive pricing. We use state-of-the-art HP MJF 5200 technology that allows for mass customization and production scale 3D printing. If you have a project you would like to talk to us about you can reach us at info@tempus3d.com , or give us a call at 250-456-5268. Contact Us

HP 3D Printing’s design freedom allows for quality, custom prototypes and final parts that can withstand nautical environments. Read this HP case study to learn more. Navigation arrows can be found at the top of the page. Explore more case studies and articles

HP Nylon PA11 delivers optimal mechanical properties, ideal for strong, ductile, functional parts. It has excellent chemical resistance and enhanced elongation-at-break. Nylon 11 is ideal for impact resistance and ductility for prostheses, insoles, sports goods, snap fits, living hinges, and more. Nylon PA11 HP Multi Jet Fusion Strong, ductile, functional parts This thermoplastic delivers optimal mechanical properties and is ideal for strong, ductile, functional parts. It has excellent chemical resistance and enhanced elongation-at-break. Nylon 11 is ideal for impact resistance and ductility for prostheses, insoles, sports goods, snap fits, living hinges, and more. 3D printing technology HP Multi Jet Fusion 5200 Dimensional accuracy +/- 0.3% with a lower limit of +/- 0.3 mm Maximum build size 380 x 285 x 380 mm (14.9" x 11.2" x 14.9") Get a free online quote Key Benefits Thermoplastic material delivering optimal mechanical properties. Good elasticity, high elongation at break, and high impact resistance. Provides excellent chemical resistance and enhanced elongation-at-break. Stable to light, UV, and weather. Renewable raw material from vegetable castor oil (reduced environmental impact). 100% biocompatible. Applications Impact resistance and ductility for prostheses, insoles, sports goods, snap fits, living hinges, and more. Complex designs with intricate details. Moving and assembled parts. Cases, holders, adapters. Functional prototyping and testing. Low-to-mid volume end-use manufacturing. Common industrial use includes healthcare, consumer goods, industrial goods and education. Design guidelines Max build volume 380 x 284 x 380 mm (15 x 11.2 x 15") Min wall thickness 0.6 mm (flexible), 2 mm (rigid) Connecting parts min 0.5 mm between part interface areas Moving parts min 0.7 mm between faces of printed assemblies Emboss / deboss min 0.5 mm Design considerations Thin and long parts, as well as large flat surfaces, may be prone to warping. You may also consider PA12 Glass Bead as an alternative material f or these parts. Consider hollowing or adding internal lattice structure to large solid pieces to improve accuracy and minimize cost. Hinges, sockets, and linked parts can be integrated into the design. View full design g uidelines Technical Specifications Accuracy +/- 0.3% (minimum of +/- 0.3 mm) Layer thickness 0.08 mm Density of part 1.04 g/cm³ Tensile modulus 1800 MPa Tensile strength 52 MPa Elongation at break 50% (XY), 35% (Z) Flexural strength 70 MPa Flexural Modulus 1,800 MPa Hardness (Shore D) 1800 MPa Melting temperature (20°C/min) 201°C Heat deflection temperature (1.82 MPa) 50°C Heat deflection temperature (0.45 MPa) 157°C Softening temperature 189°C View full technical specifications Certificates & Data Sheets HP Nylon PA11 summary of regulatory compliance and environmental attributes Case Studies OT4 Creates 3D printed hand brace to provide flexible yet sturdy support Bowman achieves easier, faster manufacturing of 3D printed bearings cages Surface Finishes Raw (gray) After the part has been printed it has a powdery gray look and feel. This finish is best suited for functional prototypes and non-visible parts. Black Dye Parts are submerged in a hot dye bath containing dye pigment. This gives a smooth, consistent finish with no loss of dimensional accuracy. Cerakote Cerakote is a thin-film ceramic coating applied to 3D printed parts to improve looks and functionality. A variety of colors are available. Vapor Smoothing A chemical vapor is used to smooth the surface of the part. Vapor smoothing can also enhance material properties and water resistance. Explore Surface Finishes Gallery Related Materials View all materials Material Selection Guide Not sure which material is the best fit for your project? Use our materials selection guide to compare the material properties and recommended uses for each. Learn More Turn your 3D Project into Reality Upload your 3D file and get one step closer to manufacturing your parts. Free Online Quote

Explore a variety of end-use applications for TPU, a rubber-like 3D print material valued for it's flexibility, rebound and shock absorbtion. ULTRASINT TPU USE CASES A flexible, robust material designed for the real world. TPU (Thermoplastic Polyurethane) is a versatile thermoplastic made by BASF with rubber-like properties which is ideal for the production of parts requiring shock absorption, energy return or flexibility. Parts produced with this material offer a wide range of design possibilities. Typical applications include sports protection equipment, footwear, orthopedic models, car interior components and various industrial tools like pipes and grippers. Ultrasint TPU01 is printed with HP Multi Jet Fusion technology, which combines a high level of detail, process stability and throughput to make this material ideal for applications from functional prototyping through to full production of end-use parts. Use Cases Vehicle components There is a growing demand for 3D printing in vehicle components for a variety of reasons, including lighter weight structures, increased comfort and functionality, individualization to meet specific driver requirements, and creating unique designs to stand out from the competition. TPU is especially desirable for automotive interiors, where it is used for headrests, seating, dashboards, door armrests, and mid consoles. One of the biggest benefits of TPU is the design freedom with open structures like lattices. This allows the design of components with variable levels of hardness - individual sections can be designed for a specific function, such as softer cushioning in one section and stiffer support in another. Use Case: Motorcycle seat Oechsler leveraged the benefits of additive manufacturing and TPU to design a motorbike saddle to provide a more comfortable riding experience. Ultrasint TPU01 was the material of choice because of its long-term flexibility, shock absorption, and energy return, as well as it's detail and surface quality. The saddle design is composed of multiple layers, each with different lattice structures to provide various levels of cushioning. Because of the design freedom inherent in additive manufacturing, the saddle was able to be designed and printed in one piece, which reduced the time and cost associated with production and assembly traditionally required for motorcycle seats. The saddle was also up to 25% lighter than the traditionally manufactured seat and required less material, resulting in significant savings in material costs. Photo and data courtesy of Oechsler and Forward AM Medical TPU is having an enormous impact in the production of medical devices the flexibility and shock absorption combined with the complex, light geometries provides opportunities not available with traditional manufacturing. Products like prosthetics and braces can be 3D printed and customized to the patient's needs and stand up to long-term daily use without causing skin irritation. Use Case: Prosthetic socket Christopher Hutchison, the co-founder and CEO of ProsFit, was involved in an accident that resulted in the loss of both legs. Due to the time and complexity of making prosthetics in a traditional manner which could take several weeks and multiple manufacturing steps, Chris started looking for alternative manufacturing options. According to Chris, "The traditional process for creating and fitting a leg prosthetic is long, complex, and uncomfortable for the patient". Prosfit successfully commercialized ProsFit sockets by 3D scanning a patient's limb, designing a prosthetic with Computer-aided Design (CAD) software, and 3D printing a final prosthetic. Originally the prosthetics were printed using FDM technology, but they turned to Multi Jet Fusion (MJF) technology improve quality, accuracy and end appearance. Compared to the original manufacturing process, ProsFit has reduced the time to produce a socket from weeks to days, reduced the cost of production, and allowed clinicians to fit 5 times as many patients with the same resources. The outer shell of the prosthetic is made with Nylon PA12 for it's strength and economics, and ProsFit later added an inner socket printed with Ultrasint TPU to increase the comfort for the wearer. This also accelerated the design and production process. TPU delivers outstanding vibration cushioning and maintains mechanical characteristics under repetitive load, while showing no performance or visual degradation over time. “Sockets made using HP 3D printing are flexible and strong, while at the same time more comfortable and natural to walk on.” Photo and data courtesy of HP and Forward AM Sports protection equipment TPU is an excellent choice for 3D printed sports protective equipment because it is robust enough to withstand rough use, and lattice structures can be used for interior strength, flexibility and rebound. An additional advantage is that equipment can be customized for the fit and safety requirements of the individual athlete. Common uses include helmets, guards and more. Use Case: Sports headgear Synchro Innovations used additive manufacturing to design the Kupol helmet in order to overcome the traditional limitations of conventional manufacturing. One of the main goals was to replace the use of expanded polystyrene (EPS) foam padding which repels moisture and traps heat. 3D printing technology was chosen for it's design freedom, speed of prototyping, and ability to innovate. Several different 3D printing technologies were tested in the design and prototyping process, but TPU and Polyamide (PA) printed with Multi Jet Fusion technology were selected for their speed of production, strength and affordability. The final Kupol design replaced EPS foam with an open structure inside the helmet made of TPU which allowed for customization and breathability. The shell used Polyamide to balance impact strength with thin, lightweight walls. The end product was 20% lighter than the original helmet, 3 times faster than with SLS 3D printing technology, and the cost per part was within the required production budget. Photo and data courtesy of HP Robotics TPU is used in robotics for a variety of applications that require flexible or grippy parts or shock absorption. This includes flex grippers, internal ducts, connectors, and actuators. Use Case: Cobots Cobots are collaborative robots that are designed to work alongside humans. With cobots, a critical safety requirement is to prevent injury to people if they accidentally come in contact with the machine. A common way to prevent collisions is to use optical sensors which cause the machine to slow or stop when people come within a defined zone. This results in lower productivity and higher overall cost to the company, as well as unpredictable production timing. Oechsler developed a padded layer to wrap around a cobot's joints made of TPU. The flexibility and rebound of this layer reduces the risk of injuries to people, and allows the production sped to be increased by up to 150% due to the dampening of the collision forces. The open lattice allows heat to escape and also protects the cables and wires. Because this is a material buffer the cobot requires no additional sensors. The lattice design is easily customized to different cobot types. An additional benefit is that it can be installed with no dismantling, saving time and expense. Photo and data courtesy of Oechsler and Forward AM Benefits at a Glance High elasticity, rebound and fatigue resistance Excellent surface quality and level of detail High process stability and throughput, ideal for serial production Typical Applications Sports protection equipment Footwear Orhopedic models Medical devices Car interior components Tools and grippers Flexible pipes Material Properties Hardness shore: 88A Tensile strength: 9 MPa Young's modulus: 85 MPa Elongation at break: 280% Charpy impact (notched): no break Rebound reisistance: 63% Next Steps Interested in learning more? Ultrasint TPU01 material page Learn more about Multi Jet Fusion technology Explore all materials Get started with TPU Upload your 3D models to get started with 3D printing in TPU using Multi Jet Fusion technology.

Dri Cities was looking for a manufacturing option that could produce prototypes and low-volume production runs of their innovative waterproofing product. Tempus 3D was able to provide an affordable, high-quality product with quick turnaround and on-demand manufacturing with industry-leading HP Multi Jet Fusion 3D printing technology. CASE STUDY Dri-Cities uses industry-leading 3D printing technology to bring their innovative waterproofing solution to market. Vancouver-based Dri-Cities has been in the Canadian building maintenance industry for over 30 years, where they have been caulking high-rise buildings and warehouse tilt-ups across the country. Typical installation of caulking requires the application of masking tape to either side of the failed joint, to help aid in width control and clean up. At Dri-Cities they felt there had to be a better way, and came up with “Dual-Bead (S)” and “Dual-Bead Pro (S)”, which is a dual nozzle system for an industrial b-line caulking gun. This unique nozzle design was created to accelerate the installation of a pre-cured silicone/urethane strip product. Dri-Cities approached Tempus 3D to help provide a local, affordable solution to build functional prototypes for real-world testing, and provide on-demand manufacturing of low-volume production runs of the final product. Key benefits Custom prototyping with rapid part iteration and refinement Market validation prior to large investment On-demand manufacturing of low-volume production runs Rapid turnaround times from a local manufacturer Photo courtesy of Dri Cities Organization Dri-Cities Waterproofing Solutions Industry Industrial building maintenance Technology HP Multi Jet Fusion Materials Nylon PA12 Introduction Dri-Cities first designed their product and produced initial prototypes using 3D printing technology that is commonly found in most service bureaus, which manufactures one part at a time. The products were high quality, however the costs were prohibitively high and the economics of printing at volume didn’t make sense. Dri-Cities also looked into injection molding as a manufacturing process, but they found that the cost of having molds created for each of their products and producing low-volume initial production runs was an expensive hurdle at their stage of production, before having market traction that would attract and warrant such a high level of investment. Challenge Dri Cities recognized very early on that the cost of injection molding for their product was not a viable option. Costs of having molds produced for their product could have been more that $5,000, which was cost-prohibitive for further product development and iteration. Dri-Cities required an economical way to produce a sufficient volume to prove market demand and get distribution agreements in place. Unfortunately, traditional methods of manufacturing and low-volume 3D printing technologies just didn’t make sense. Solution Dri-cities approached Tempus 3D for a solution. Tempus was able to produce their first parts for Dri-Cites in early 2022, using HP Multi Jet Fusion 3D printing technology, which is an industry leader in manufacturing low-to-mid-volume production runs of commercial-grade plastics, at a low cost per part. Their central location in southern BC allowed Tempus to get their parts delivered to Dri-Cities within days of ordering. The prototypes and sample parts that Tempus 3D produced for Dri-Cities were used as samples for initial discussions with distribution partners across North America, and were used to supply initial inventory. Industrial 3D printing allowed dri-cities to refine their prototype in an extremely cost effective manner, and once proven they were able to go to market with an initial product without investing a substantial amount of money in inventory and while still maintaining a profit margin. Result With the benefit of having end-use parts 3D printed, Dri-Cities was able to get to market with their initial production run and secure significant market interest. This has allowed The Dri-Cities to test the market early without incurring massive research and design costs while keeping their inventory and raw materials cost near zero. They can order more product and raw materials on an as-needed basis and scale in a way that only 3D printing would allow. Dri-Cities and Tempus 3D continue to work together with the production of parts and are both heavily invested in brining manufacturing back to Canada. As Dri-Cities continues to see increasing demand for their products Tempus is there to help them scale and meet their needs. With in-house manufacturing and online quote and ordering, Tempus 3D is uniquely capable of serving the Canadian market with cost effective overnight shipping and the ability to turn around rush orders in as little as 24 hours. We at Tempus feel this is just the beginning of what manufacturing will look like in the future and it will be more responsive, more custom, and more local allowing innovators across sectors to bring products to market quicker and in a more environmentally friendly way. Check out Dri-Cities' technology in action at www.dri-cities.com Learn more about prototyping and manufacturing solutions with Tempus 3D Explore industrial plastics available through Tempus 3D Learn more about the advantages of industrial 3D printing with HP Multi Jet Fusion technology Explore more case studies and articles

The automotive industry has been transformed by the opportunities provided by additive manufacturing. Now commonly used in design studios, factory assembly lines and customization, 3D printers are aiding in design and development, accelerating the assembly process, creating complex parts, enhancing measurement and testing, and providing customization solutions across the range of the development process. The Value of Additive Manufacturing in the Automotive Industry For the past decade, additive manufacturing (also known as industrial 3D printing) has played an increasingly important role in the automotive industry. It was initially used to create automotive prototypes to check their form and fit. As 3D printing technology and materials have evolved and diversified, 3D printing has moved from an optional technology limited to producing simple prototypes to an integral part of the manufacturing process, from initial conceptualization to production of final parts. The automotive industry has been transformed by the opportunities provided by additive manufacturing. Now commonly used in design studios, factory assembly lines and customization, 3D printers are aiding in design and development, accelerating the assembly process, creating complex parts, enhancing measurement and testing, and providing customization solutions across the range of the development process. The Czinger 21C hypercar showcases the future of additive manufacturing in the automotive industry. With over 350 AM components used in the vehicle's structure, suspension, brake systems, drivetrain and beyond, each component is computationally engineered and optimized for weight, efficiency and performance. To start, it is important to clarify how additive manufacturing works. In this process, a part is built layer by layer from the ground up, eventually completing the form of the finished part. This has minimal material waste as only the materials needed to build the part are used. This is in contrast to subtractive manufacturing (such as CNC machining), where a part is formed by removing material from raw stock, or injection molding, where multiple parts are cast in a mold. Traditional manufacturing methods can be limited by the speed of manufacturing, setup costs, design limitations, and/or ability to complete on-the-fly design adjustments. In contrast, the process of building in layers gives a great deal of design freedom, as intricate shapes, hollow parts, and interlined parts can be built as easily as simple shapes, and parts can be produced within hours or days, rather than weeks. BMW has been 3D printing parts for it's vehicles since 2010. Here, parts are being manufactured for the BMW i8 roadster using HP Multi Jet Fusion technology. Applications of Additive Manufacturing in the Automotive Industry Typical applications of additive manufacturing (AM) in the automotive industry include: Design and concept communication 3D printed scale models allow engineers to communicate and demonstrate design concepts for new vehicles or vehicle components. These models are also used for the aerodynamic testing of new models. For example, GM used 3D printing to build 75 percent of a C8 Corvette prototype , allowing the automaker to make changes on the fly to design parts and make sure they fit together properly. They also used 3D printing to train robots on the production line instead of having to wait for the final parts to be built. 3D printed Chevrolet C8 Corvette Prototype Rapid prototyping and design validation In the ongoing race to be the first and best, auto manufacturers continually engage in research and development to create better products and get them to market faster than their competitors. AM makes this process quicker and more affordable, with its ability to quickly create working prototypes in just a few hours, instead of typical turnarounds of several days or more. This can help product designers test and iterate more frequently and cost-effectively, ultimately leading to better end products. Using AM is now one of the most common ways to validate a prototype, whether it’s a small quickly printed detail or a full-scale functional part for performance validation and testing. Skorpion Engineering uses a structural welding technique to produce large parts with HP Multi Jet Fusion technology. Design optimization and weight reduction Automotive manufacturers work to improve the design of components in order to minimize weight, reduce manufacturing steps, or improve the overall design. The additive manufacturing process allows weight-reducing strategies such as using lighter materials or eliminating non-structural material or integrating multiple parts into one. For example, engineers at GM and Autodesk used generative design to consolidate an 8-component seat bracket assembly into a single piece. This 3D printed seat bracket is 40% lighter and 20% stronger than the original part. Seat bracket re-engineered by GM for weight reduction and streamlined manufacturing. Jigs, fixtures and tooling In the production stage, additive manufacturing is used to rapidly manufacture grips, jigs and fixtures, as well as make molds for parts. This allows manufacturers to streamline the assembly process and produce customized tools at a low cost. For example, Ford uses 3D printing for jigs and fixtures to streamline the assembly of their vehicles, and BMW has replaced aluminum fixtures with 3D printed thermoplastic fixtures. Production parts An increasing number of manufacturers are producing end-use parts with additive manufacturing. This manfuacturing process offers greater freedom of design and ability to innovate without sacrificing strength or structural integrity when compared to traditional manufacturing. An added benefit is that the same technology can be used for concept models, functional prototypes and end-use parts, providing a streamlined transition from initial concept through mass production. Bugati’s eight-piston monoblock brake caliper is the world’s first brake caliper to be produced by a 3D printer. Customized parts Customization is an increasingly popular trend in the automotive industry, mainly due to the advancements in 3D printing technology and materials. Additive manufacturing makes it easy and cost-effective to create unique items or low-volume production runs of custom parts, in a way not previously possible. Some manufacturers customize vehicles to suit a particular customer, others to improve the performance or appearance of specific vehicles. A fun example is Volkswagen, who used their VW Type 20 concept van to showcase some of their most cutting-edge technologies and ability for mass customization of vehicle components. Replacement parts With traditional manufacturing methods, it is usually more cost-effective to manufacture large quantities at one time than to produce parts as needed. This results in consuming storage space to stockpile parts, or throwing away extra or obsolete parts that were overproduced. 3D printing has the same low cost per part, whether they are produced individually or mass-produced. This allows on-demand manufacturing, where parts are produced as needed. With the use of CAD, designs for all parts can be kept as a digital copy, making the need to keep inventory obsolete. Even parts that no longer exist can potentially be remade to requirement, or reverse engineered based on digital scans of existing parts. Porsche has dedicated a branch, called Porsche Classic, to keep their vintage lines alive. They use 3D printing to produce plastic and metal replacement parts as needed. Benefits of Additive Manufacturing in the Automotive Industry There are a variety of ways the automotive industry benefits from additive manufacturing. These include: Reduced production time Because there is minimal setup and no tooling required, additive manufacturing provides a much faster turnaround time for prototypes and short-run production than traditional manufacturing. Additional time is saved if multiple parts can be integrated into one design, which eliminates the time and cost of assembly. Because functional parts can be manufactured in days rather than weeks, the prototyping process can be completed efficiently and products taken to market faster and more affordably than previously possible. Less wasted material Generally, additive manufacturing produces far less wasted material than traditional manufacturing because the parts are built layer-by-layer, rather than removing unnecessary material from a solid piece or creating unique molds for each part design. The ability to produce parts on demand also reduces the need to dispose of unused product if it is unused or becomes obsolete. Supply chain optimization The ongoing supply chain issues are accelerating the trend of localized manufacturing. Automotive manufacturers are eliminating delays due to materials shortages and shipping delays by manufacturing parts on-site or outsourcing to local 3D printing service bureaus. This has the added benefit of supporting the local economy and saving shipping costs, which have up to 200+% over the past year alone. Reduced energy consumption Additive manufacturing is far less energy-intensive than traditional manufacturing processes. An additional benefit is lower fuel consumption and pollution due to minimized shipping of raw materials and final product, as parts are manufactured closer to home. Reduced inventory As additive manufacturing is used to create replacement parts and tooling, facilities require less inventory space to store the extra parts. This can reduce overhead and save space. Cost savings All of the above factors can result in cost benefits and reductions, especially over time and when compared to traditional manufacturing, yielding a positive return on investment. Supporting Manufacturers with Industrial 3D printing Tempus 3D is an additive manufacturing service bureau located in Western Canada that specializes in the additive manufacturing of industrial plastics for the Canadian market. We support our clients throughout the manufacturing process from initial conceptualization and prototyping through full manufacturing of end-use parts. With industry-leading HP Multi Jet Fusion 3D printing technology and industry expertise, the team at In-Gear has the tools and expertise to support your product development goals. Contact us today to learn more. Learn more about Tempus 3D's products and services Explore more case studies and articles About HP Multi Jet Fusion 3D printing technology

The Haf-Clip was able to get their recreational sports product to market in record time using industrial 3D printing technology. Learn how Tempus 3D was able to support them in reaching their manufacturing goals with HP Multi Jet Fusion 3D printing. CASE STUDY The Haf-Clip gets their product to market in record time in collaboration with Canadian 3D printing service bureau. The Haf-Clip is a Vancouver, British Columbia (BC) based business that creates consumer products for the recreational sports industry, with a focus on mountain biking. Their current flagship product is a multi-purpose plastic clip that allows the user to strap their helmet and other items to the bike while riding. In 2021 The Haf-Clip approached Tempus 3D to help them bring their product to reality. They were particularly interested in keeping the design, testing, and manufacturing in Canada. Key benefits Rapid part iteration and refinement Market validation prior to large investment Local manufacturing fast turnaround of prototypes and production parts Environmentally friendly and sustainable production On-demand manufacturing Photo courtesy of The Haf-Clip Organization The Haf-Clip Industry Recreational sports, Consumer Products Technology HP Multi Jet Fusion Materials HP PA12 Challenge The Haf-Clip was looking for a partner to bring their product idea to reality and was particularly interested in keeping the design, testing, and manufacturing in Canada. Due to the relatively low volume of initial production, most traditional methods of manufacturing products were not viable options. In particular, The Haf-Clip needed to create multiple prototypes of their product to ensure it functioned as expected, then prepare an initial batch of 250 pieces to test the market and ensure there was sufficient demand prior to investing in a full market launch. The Haf-Clip researched options for bringing their product to market, including injection molding and 3D printing. They recognized very early on that using injection molding for producing prototypes and low-volume manufacturing was not a viable option. The cost of having molds produced for their product could have been more that $5,000 per mold, which was too expensive for further product development and design iteration. The Haf-Clip needed a manufacturing solution that was able to quickly produce functional prototypes to test their design, then manufacture low-volume production runs of low-cost end-use parts as needed so they could get their product to market with minimal initial investment and maintain the ability to revise their design if necessary. Solution In 2021 The Haf-Clip approached Tempus 3D through an introduction from an existing Tempus customer. After an initial consultation to determine the most appropriate material and 3D printing technology, Tempus produced their first functional prototypes using their in-house HP Multi Jet Fusion 5200 printer. This technology was recommended because it is capable of producing cost-effective prototypes and full production runs of high-quality parts, at the same low cost per part with accuracy and aesthetics comparable to or better than injection molding. Tempus produced their first prototype for The Haf-Clip in the winter of 2021, and The Haf-Clip was able to test the prototype and receive their first production run within weeks of the initial order. Result With the ability to go straight from prototype to production with no changes to the manufacturing process, The Haf-Clip was able to complete product testing and use their prototypes and secure significant market interest with minimal delay. This has allowed The Haf-Clip to test the market early without incurring massive research and design costs while keeping their inventory and raw materials cost near zero. They can revise the design or order more product on an as-needed basis and scale in a way that only 3D printing would allow. The Haf-Clip and Tempus continue to work together with the production of parts and are both heavily invested in bringing manufacturing back to Canada. As The Haf Clip continues to see increasing demand for their products Tempus is there to help them scale and meet their needs. With instant online ordering, overnight shipping and the ability to turn around rush orders in as little as 24 hours, Tempus 3D can ensure that The Haf-Clip can easily fulfill any customer order, no matter what the size, while maintaining minimal inventory and ensuring the same low cost per part. The Future We at Tempus feel this is just the beginning of what manufacturing will look like in the future and it will be more responsive, more custom, and more local allowing innovators across sectors to bring products to market quicker and in a more environmentally friendly way. Check out The Haf-Clip's technology in action on their website Learn more about HP Multi Jet Fusion https://www.tempus3d.com/hp-multi-jet-fusion Learn more about HP PA12 https://www.tempus3d.com/hp-nylon-pa12 How to design for Multi Jet Fusion https://www.tempus3d.com/hp-multi-jet-fusion-design-guide Photos and information courtesy of The Haf-Clip.

Tempus 3D uses industrial 3D scanners and Geomagic software to provide graphically-rich, communicative inspection and quality control reports.  3D Scanning Quality Control and Inspection Services Ensure your parts meet all engineering, design and specification requirements with Tempus 3D's quality control and inspection services. Get a Quote Precise reports with advanced 3D scanning and metrology software Tempus 3D combines metrology-grade 3D scanners and Geomagic metrology software to provide graphically-rich, communicative reports. Ensure precise results for each stage of your manufacturing workflow and meet product development goals. Why use 3D Scanning and Quality Inspection Services? Ensure quality and consistency throughout your manufacturing workflow or development project. Design Check prototypes and address manufacturability issues such as deformation after molding or casting. Find where parts are out of spec, and update 3D CAD models to compensate for any problems. Inspect Solve your toughest measurement problems with advanced measurement and reporting tools. improve quality documentation with a complete record of a part's geometry. Manufacture Identify and resolve manufacturing and assembly issues. Minimize scrap and rework by inspecting supplier parts to find and eliminate defective parts. Maintain Assess damage, deformation or wear with alignment and deviation analysis. predict failure before it happens by checking changes in a part's geometry. Flexible Reporting and Analysis Compare Scans to CAD files Multiple comparison tools include 3D, 2D cross-section, boundary, curve, silhouette, and virtual edge deviation. Color maps can be used to show what is in or out of tolerance, and by how much. Compare Scans to Legacy Parts A legacy part can be scanned and used as a nominal model to compare back to. Inspect Surface Damage or Wear Our software can automatically interpolate the ideal shape of a scanned object and measure deviation. Combine 3D Scan with Hard Probing We can combine non-contact scanning with hard probing for customized reports. 2D and 3D GD&T Analyze size, form, orientation, and location of features according to the ASME Y14.5M standard. Diverse Reporting Capability Linear, angular, radial, elliptical, bore depth, counterbore, countersink, and thickness. Straightness, flatness, circularity, cylindricity, parallelism, perpendicularity, angularity, position, concentricity, symmetry, line profile, surface profile, runout, and total runout. Extensive Software Compatibility Our software is compatible with all the major CAD systems including CATIA, NX, Creo, Pro/ENGINEER, SOLIDWORKS, Solid Edge, Autodesk Inventor, and more, as well as PMI and GD&T data. Explore Additional 3D Scanning Services Reverse Engineering Create a detailed 3D map for measurement, reporting, design and engineering. Learn More Scan-to-CAD Convert almost any object, large or small, into a digital CAD file ready for further design or analysis. Learn More Scan-to-Print Scan your part and have one (or hundreds) 3D printed for you, in your choice of material. 3D Printing Services Get Started with our 3D Scanning S ervices If you have a project that requires 3D scanning, we are here to help. Our team of experts will use the latest 3D scanning technology to get the job done, on time and on budget. Get in touch with us to get started. Get a Quote

Tempus 3D uses metrology-grade 3D scanners to convert almost any object into a digital file, no matter the size or complexity. Call us today to get a quote. We can convert almost any part to a detailed CAD file. Scan-to-CAD Get a Quote Convert almost any part to a detailed CAD file. Our team of experts uses metrology-grade 3D scanners to convert almost any object into a digital file, no matter the size or complexity. The scanning data can be converted into file formats compatible with leading CAD software for further analysis, design or engineering, analyzed for quality control or inspection requirements. We can even have the part 3D printed for you in industrial-grade materials. Get a Quote Explore Additional 3D Scanning Services Inspection Services Scan and compare your part for product quality and metrology requirements. Learn More Reverse Engineering Create a detailed 3D map for measurement, reporting, design and engineering. Learn More Scan-to-Print Scan your part and have one (or hundreds) 3D printed for you, in your choice of material. 3D Printing Services Get Started with our 3D Scanning S ervices If you have a project that requires 3D scanning, we are here to help. Our team of experts will use the latest 3D scanning technology to get the job done, on time and on budget. Get in touch with us to get started. Get a Quote

From a business point of view, 3D printing in the prosthetics and orthotics industry presents myriad benefits when compared with traditional manufacturing. Specifically, HP Multi Jet Fusion (MJF) technology provides additional advantages in precision and quality to unlock the full potential of 3D printing. Navigation arrows can be found at the top of the page. Explore more case studies and articles

Composites are composed of industrial nylon reinforced with carbon fiber, kevlar or fiberglass. Composite parts are exceptionally strong, resilient, and well-suited to extreme environments. 3D printed with Markforged technology for high-quality, customizable results. Composite 3D Printing Materials Composites combine an industrial nylon base with embedded fibers to produce parts with enhanced strength, stiffness, heat resistance and durability. Tempus 3D uses Markforged 3D printing technology to print composite materials because it's unique printing process produces parts which are exceptionally strong and resilient, well suited to extreme environments. This printing process combines an industrial nylon with high-performance fibers to leverage the advantages of each. The fibers can be integrated in 2 ways: as chopped fiber in a nylon base to provide strength and durability, or as a continuous fiber embedded in the plastic as the part is printed. The base material has carbon fiber microfilaments embedded in industrial nylon to provide a high strength-to-weight ratio as well as enhance stiffness, heat resistance, and durability. The continuous fibers inlaid during the printing process substantially improve the mechanical properties of the part, making it as strong as machined aluminum. There are several different choices of composite fiber, each with unique benefits. Average lead time up to 5 business days for composite base only. Allow more time for continuous fiber and for larger volume orders. Printer used Markforged Pricing Please request a manual quote for composite, as this material requires a design consultation to ensure the part conforms to your specifications. Image courtesy of Markforged. Ready to try composite? Use our manual quoting tool to upload your file and share your design specifications. We will review your request and get back to you within 24 hours. Request a Quote Mix and match options for a custom result Composite 3D printing allows you to choose and combine materials for results customized to your needs. A composite base (with or without fiber reinforcement) produces industry-ready parts, and continuous fibers can be added to significantly enhance material properties and customize to the end-use environment. Composite Base On it's own or with embedded continuous fibers, the composite base options offer high-performance parts with mechanical properties that meet or exceed most 3D printed parts. Download data sheet Onyx About Onyx is nylon filled with carbon micro-fibers to print accurate, precise parts. This material is strong, tough, and resistant to chemicals. On it's own it is 1.4 times stronger and stiffer than ABS; Onyx can also be be reinforced with Continuous Fibers to create parts as strong as aluminum. Applications Plastic Part Replacement Housings Sensor Mounts Cosmetic Prototypes Technical specifications Build volume: 320mm x 132mm x 154 mm Z-layer resolution: 100 nm - 200 nm Flexural strength: 71 MPa Heat deflection temperature: 145 c Download data sheet Nylon About This industrial nylon can be used alone or with continuous fiber reinforcement. This engineering-grade thermoplastic is smooth and non-abrasive, making it ideal for ergonomic surfaces and workholding for pieces that are easily marred. It can be painted or dyed. Applications Ergonomic Tools Assembly Trays Cosmetic Parts Technical specifications Build volume: 320mm x 132mm x 154 mm Z-layer resolution: 100 nm - 200 nm Flexural strength: 50 MPa Elongation at break: 150% Heat deflection temperature: 145 c note: Nylon is not currently kept in stock, allow ~1 week for ordering. See Multi Jet Fusion PA12 for an industrial strength nylon with excellent mechanical properties. Continuous Fiber Continuous fibers can be printed into a composite base like Onyx to dramatically increase it's physical properties including strength, stiffness and heat resistance. The addition of the fibers can be customized to optimize the part for specific applications. Download data sheet Carbon Fiber About Carbon Fiber filament is the strongest of the continuous fiber options. It's strength to weight ratio is 50% better than 6061 aluminum, the tensile modulus is 60 GPa, and it is 24 times stiffer than ABS. Properties High strength-to-weight ratio Ideal for constant loading applications Remains stiff until fracture Lightweight Similar stiffness to metal Applications High-Strength Tools & Fixtures Brackets & Mounts Inspection/CMM Fixturing Bespoke End-Use Parts Functional Prototypes Technical specifications Flexural strength: 540 MPa Flexural stiffness: 60 GPa Download data sheet Kevlar About Kevlar is extremely tough and shock resistant, and has much greater elasticity than the other continuous fiber options. It is ideal for parts that are subject to repeated or sudden impact, such as clamping or stamping. When it fails it will bend until deformation, rather than break like the other continuous fiber options. Properties Tough & impact resistant Ideal application is high impact areas Bends until failure, rather than breaking High deflection properties Applications End-of-Arm Tooling Stanchions, Cradles, & Supports Delrin Part Replacements Wear Stops Technical specifications Izod impact (notched): 2000 J/m (in Onyx base) Download data sheet Fiberglass About Fiberglass continuous fiber is a sturdy, all-purpose fiber that is the most affordable of the continuous fiber options. Fiberglass is 3 times stronger and 11 times stiffer than ABS, and performs best under intermittent loading. Properties Sturdy Best under intermittent loading Bends until fracture Good all-purpose, cost-effective fiber Applications Softjaws Medium-Strength Tooling Insulative Reinforcement Hand Tools Technical specifications Flexural strength: 200 MPa (in Onyx base) Flexural stiffness: 22 GPa (in Onyx base) Ready to try composite? Share your design specifications using our custom quoting tool, and we will get back to you within 24 hours. Request a Quote All uploads are secure and confidential.

Our metrology experts provide fast, precise data capture for reverse engineering, metrology, and computer-aided inspection. High-resolution 3D laser scanners and advanced metrology software deliver precise results. 3D Laser Scanning Work with our 3D scanning experts to streamline your projects and achieve precise, high-quality results. Get a Quote Professional 3D Scanning Services Tempus 3D uses advanced 3D scanning technology to help you achieve precise results for your reverse engineering, metrology and computer aided inspection requirements. Inspection Services Scan and compare your part for product quality and metrology requirements. Learn More Reverse Engineering Create a detailed 3D map for measurement, reporting, design and engineering. Learn More Scan-to-CAD Convert almost any object into a digital CAD file, large or small. Learn More Scan-to-Print Scan your part and have one (or hundreds) 3D printed for you. 3D Printing Services Why use 3D Scanning? Broaden your design capabilities: Use models from the real world as a baseline to create CAD models that can be modified or adapted to fit your needs. Accelerate your time to market: Scan prototypes, parts, tooling, or other objects and use the file as a baseline create designs quickly and easily. Replace or repair legacy parts: Scan legacy parts and store the digital files until needed, then build on demand with CAD-based manufacturing such as 3D printing or CNC milling. Create a perfect fit: Scan an object to use as a baseline to create jigs, molds, casings, or assemblies that fit precisely. Extend the bounds of possibility: Create products that can not be made without scanning and digital editing, such as custom devices that perfectly fit the human body. Streamline your manufacturing: Add 3D scanning to your design and manufacturing process so you can do more work faster. Quality assurance and inspections: Using the 3D scan data, our reporting and analysis tools will tell you exactly what the “as-built” condition is and how much it varies from the pristine, “as-designed” CAD model. Simplify documentation and reporting: Easily archive or inventory legacy parts, create a BOM, or create a digital library of parts to manufacture on demand. Metrology-Grade Equipment Tempus 3D is equipped with metrology-grade 3D scanning equipment and engineering software to provide precise results, quickly and easily. Hexagon Absolute Arm Precise digital measurement for laser scanning or touch probing Probing accuracy up to 0.006 mm Scanning accuracy up to 0.043 mm Creaform HandySCAN 3D Accurate measurements in real-life conditions - no matter the size Scanning accuracy of up to 0.03 mm Resolution of up to 0.50 mm Geomagic Software Leading-edge software designed for reverse engineering and metrology Geomagic Design X, Geomagic Control X, Geomagic Wrap, and more Get Started with 3D Scanning If you have a project that requires 3D scanning, we are here to help. Our team of experts will use the latest 3D scanning technology to get the job done, on time and on budget. Get in touch with us to get started. Get a Quote