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  • Tempus 3D | white paper - ActivArmor fashions custom orthotics with HP MJF

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  • 3D Scan to CAD Service in Canada | Tempus 3D

    Scan-to-CAD Get a Quote Convert almost any part to a detailed CAD file. Our team of experts uses metrology-grade 3D scanners to convert almost any object into a digital file, no matter the size or complexity. The scanning data can be converted into file formats compatible with leading CAD software for further analysis, design or engineering, analyzed for quality control or inspection requirements. We can even have the part 3D printed for you in industrial-grade materials. Get a Quote Explore Additional 3D Scanning Services Inspection Services Scan and compare your part for product quality and metrology requirements. Learn More Reverse Engineering Create a detailed 3D map for measurement, reporting, design and engineering. Learn More Scan-to-Print Scan your part and have one (or hundreds) 3D printed for you, in your choice of material. 3D Printing Services Get Started with our 3D Scanning S ervices If you have a project that requires 3D scanning, we are here to help. Our team of experts will use the latest 3D scanning technology to get the job done, on time and on budget. Get in touch with us to get started. Get a Quote

  • H13 Tool Steel | BMD | Tempus 3D

    H13 Tool Steel H13 tool steel is a chromium-molybdenum steel that is characterized by it's hardness, and resistance to abrasion and deformation. This material is harder than 17-4 PH Stainless Steel and capable of maintaining it's material properties at high temperatures. 3D Printing Process Bound Metal Deposition (BMD) ​ Common Applications ​ Wear-resistant tools Mold inserts Extrusion dies Forging dies Sheet metal tooling Stamping tools Cutting tool bodies High-strength parts Online Quote About H13 Tool Steel H13 tool steel is widely used in hot and cold work tooling applications with excellent material properties in high-temperature working conditions. Because of its excellent combination of high toughness and resistance to thermal fatigue cracking (also known as heat checking) H13 is used for more hot work tooling applications than any other tool steel. H13 is also used in a variety of cold work tooling applications, where H13 provides better wear resistance than common alloy steels. ​ 3D printing is an excellent choice for producing parts with H13 because H13's hardness and toughness makes it difficult to machine. 3D printing can quickly fabricate tools, with complex geometries that would not be achievable with machining. 200 µm magnification Bound Metal Deposition 3D Printing Process Bound Metal Deposition extrudes metal rods into complex shapes layer-by-layer. Once printed, parts are sintered in a furnace for final densification and removal of binder. This process achieves 98% density, similar to cast parts. Layer lines are typically visible and part surfaces are similar to cast part surfaces. This printing process can have closed-cell infill for lightweight strength. ​ Best for for all-purpose use, including: prototypes and end-use parts form-, fit- and function- testing Grades Balace performance and affordability with your choice of Standard or High resolution 3D printing for Bound Metal Deposition (BMD) 3D printed metals. Standard Resolution Ideal for all-purpose use, including: prototypes and end-use parts form-, fit- and function- testing strength and density similar to cast metal industry-standard quality requirements High Resolution Ideal for specialty production, including: complex metal parts parts designed for demanding environments series production higher strength and density than cast metal Finishing Options Bead Blasting Parts are blasted with fine glass bead to smooth surfaces and give a matte appearance. Recommended for consumer-facing parts. Standard All parts are cleaned and ready for use. There may be layer lines and residual marks from support structures. Technical Specifications Mechanical Properties Properties Standard Heat Treated Charpy Impact* (J) MPIF59 18 ± 3 Transverse Rupture Strength – Y (GPa) ASTM B528 2.66 ± 0.1 Transverse Rupture Strength – X (GPa) ASTM B528 2.98 ± .07 Elongation (%) ASTM E8M 2 ± 0.8 Ultimate tensile strength (MPa) ASTM E8M 1520 ± 40 Density (g/cc) ASTM B311 7.4 Hardness (Vickers) ASTME92 425 0.2% Yield strength (MPa) ASTM E8M 1400 ± 40 Element Composition (%) S 0.03 (Max) P 0.03 (Max) V 0.8 – 1.2 Si 0.8 – 1.2 Mo 1.10 – 1.75 Mn 0.2 – 0.5 Cr 4.75 – 5.50 C 0.32 – 0.45 Fe balance Composition % Standard ASTM A681 DIN 1.2344 X40CrMoV5-1 Other Standard Designations View Full Datasheet Design Guidelines​ Maximum part size Standard Resolution High Resolution X 240 mm 9.4 in X 60 mm 2.4 in Y 240 mm 9.4 in Y 60 mm 2.4 in Z 240 mm 9.4 in Z 60 mm 2.4 in To optimize for fabrication success, the recommended maximum part size is 150 x 150 x 110 mm (6.0 x 6.0 x 4.3 in) . Minimum part size Standard Resolution High Resolution X 6mm 0.24in X 3mm 0.14in Y 6mm 0.24in Y 3mm 0.14in Z 6mm 0.24in Z 3mm 0.14in The minimum part size considers the minimum number of bottom layers, top layers, and toolpaths within a wall required to produce a successful part. Minimum wall thickness Standard Resolution High Resolution 1.0 mm 0.6 mm The minimum wall thickness considers structural integrity during sintering. Wall thickness must be at least two toolpaths wide, or approximately 1mm. When printing a wall greater than 8mm tall, the ratio of height to width must not exceed 8:1. Minimum Pin Diameter Standard Resolution High Resolution 3.0mm 0.12in 1.5mm 0.06in Pins should obey the aspect ratio guideline of 8:1. Minimum embossed feature Standard Resolution High Resolution X/Y W 0.45mm 0.018in W 0.30mm 0.012in H 0.50mm 0.020in H 0.30mm 0.012in Z W 0.25mm 0.010in W 0.15mm 0.006in H 0.50mm 0.020in H 0.30mm 0.012in Embossed features are proud of the surface of the model. If an embossed feature is too thin, it likely will not print. Minimum debossed feature Standard Resolution High Resolution X/Y W 0.45mm 0.018in W 0.30mm 0.012in H 0.50mm 0.020in H 0.30mm 0.012in Z W 0.25mm 0.010in W 0.15mm 0.006in H 0.50mm 0.020in H 0.30mm 0.012in Debossed features are typically used for surface detailing and text on the surface of the model. If a debossed feature is too thin, it risks over-extrusions that fill in the engraved feature. Minimum unsupported overhang angle Standard Resolution High Resolution 40 degrees 40 degrees Overhangs greater than 40° from planar will require supports. Minimum clearance Standard Resolution High Resolution 0.3mm 0.0012in 0.3mm 0.0012in The additive nature of 3D printing enables the fabrication of multiple parts as printed in-place assemblies with moving or embedded parts. Interlocking components should have 0.300mm (0.011in) of clearance. Aspect ratio Standard Resolution High Resolution 8:1 8:1 Unsupported tall, thin features are challenging for debind and sintering processes and should be limited when possible. The ratio of height to width for tall walls or pillars should not exceed 8:1. Tall cylinders and walls are the least stable geometries. View Full Design Guidelines Use Case Examples Extrusion Die Hot extrusion works by heating a metal above it's recrystallization temperature, then pressing thorugh a steel die using an enormous amount of pressure. This pressure is used to force the metal into a desired shape. H13 tool steel is an excellent material for extrusion dies due to it's overall toughness and resistance to high temperatures and abrasion. ​ Additive manufacturing is an excellent choice for creating extrusion dies because of the complicated geometry of the parts. The 3D printing allows designers to rapidly create different iterations of a new design during the prototyping process. Zipper Mold zippers are often produced in high volumes in order to achieve a low cost per part. The primary manufacturing method for metal zippers is die casting. This die cast mold is used to create custom metal zippers out of zinc. This mold also featres many fine details including a logo, textures and subtle draft angles that allow the final part to release effectively from the mold. This part was printed with a high-resolution 250µm nozzle to achieve the high level of detail. ​ H13 tool steel was used to create this mold to minimize the risk of cracking due to thermal fatigue, which results from rapid heating and cooling cycles. H13 is able to withstand the high working temperature and sudden temperatrue changes, and its toughness resists damaging the mold through abrasion. Injection Mold Core A Master Unit Die (MUD) is a popular type of injection mold that is designed for small to medium-sized production runs of plastic parts. It consists of a unit die that houses swappable mold inserts to provide the core and cavity of the part being molded. The hot molten material is injected into the core & cavity and then sets hard into shape. ​ H13 tool steel has the heat resistance and toughness to resist the heat and abrasion of the molding process, and producing a long-lasting mold. ​ This particular design has internal cooling channels which allows the mold to cool more quickly, allwoign more parts to be molded every hour. Get your parts into production today Request a quote

  • Tempus 3D | Airforce Velocity uses commercial 3D printing for rapid prototyping and design of snowmobile parts

    CASE STUDY Airforce Velocity Stacks uses industry 4.0 to super charge product development Airforce Velocity Stacks, located in St. Albert AB, was founded by Ryan Hodgson, motorsports enthusiast and former NHRA Funny Car World Champion. Airforce makes custom snowbike air intakes for customers across North America, and they are always pushing the performance limits to get that extra edge. Through their years of building engine combinations, they have learned how vital airflow is to making power and how critical it is for your cams’ performance. Airforce Velocity was looking for a partner that could produce parts that were precise and robust enough for real-life testing in a vehicle’s engine compartment, with rapid turnaround and a collaborative approach to product development and where part manufacturing is considered at all points of design. Key benefits ​ Custom prototyping with rapid part iteration and refinement Market validation prior to large investment On-demand manufacturing of low-volume production runs fast turnaround times from a local manufacturer Photo courtesy of Airforce Velocity Stacks Organization Airforce Velocity Stacks Industry High Performance Recreational Sports Technology HP Multi Jet Fusion 5200 , Creaform Handyscan Laser Scanner Material Nylon PA12 Software Solid Works, Fusion, Load Simulation, Fluid Dynamics Simulation Post Processing Bead blasted and dyed black Challenge Airforce Velocity Stacks had a throttle body that they wanted to redesign to boost performance, but the cost of casting a new aluminum part for each design change was cost prohibitive and not responsive enough for rapid prototyping. Airforce needed to make a prototype that could be tested on a bike in the real world, and create a variety of iterations of and improvements to the design in a condensed time frame. Local manufacturing was also a consideration. Airforce approached Tempus 3D for a solution. Solution The team at Tempus 3D worked with their partners at the Selkirk Technology Access Centre (STAC), part of Selkirk Innovates team, to scan existing parts to create a starting point for the design changes Airforce wanted to test. Then, with the design support of Tempus 3D's design partner , industrial designer and instructor Bruce Fitz-Earle, they were able to quickly make prototypes that Tempus was able to print on their industrial 3D printer, making accurate high quality parts that Airforce was able to start testing on their snow bikes right away. These new parts resulted in a marked increase in horsepower and torque while significantly reducing overall weight. Digital scanning combined with additive manufacturing was an ideal solution for this project. 3D scanning provides a finely detailed 3D map of the original part, which in turn can be edited to fine-tune the design. Tempus 3D manufactured the prototypes with Nylon PA 12 produced with an HP Multi Jet Fusion 3D printer . Industrial nylon is ideal for creating functional prototypes because it is affordable, robust, and is resistant to moisture and chemicals. HP MJF 3D printers are designed for commercial use, producing plastic parts with the precision, density and uniformity required to stand up to long-term abuse. ​ The accuracy and quality provided with Multi Jet Fusion 3D printing allowed for the parts to be fit onto bikes for not just dyno testing in the shop, but for actual real world testing on the track and in the mountains. Because these parts aren’t subject to extreme heat the team at Airforce was able to put them through a range of testing in a condensed time period that would not have been possible using other manufacturing techniques and materials. ​ By being relatively low cost compared to CNC machining while maintaining comparable levels of accuracy, 3D printing is becoming the go-to solution for prototyping parts like this. Result Airforce, Tempus, and STAC continue to work together to develop a number new and innovative products using some of the most sophisticated advanced manufacturing tools. All three companies are heavily invested in keeping manufacturing in Canada by being leaders in the industry 4.0 revolution. As Airforce continues to invest in innovation Tempus 3D will be there to help them with prototyping and design, and get their products from concept to market in record time. ​ With Tempus’ location in the interior of British Columbia it is uniquely capable of serving the Canadian market with cost-effective overnight shipping and the ability to turn around rush orders in as little as 36 hours. We at Tempus feel this is just the beginning of what manufacturing will look like in the future; it will be more responsive, more custom, and more local allowing innovators across sectors to bring products to market quicker and in a more environmentally friendly way. Learn more about Airforce Velocity Stacks at https://airforcevelocitystacks.com/ ​ Learn more about prototyping and manufacturing solutions with Tempus 3D ​ Explore industrial plastics available through Tempus 3D ​ Learn more about the advantages of industrial 3D printing with HP Multi Jet Fusion technology 1/1 Explore more case studies and articles

  • Tempus 3D | AMT Vapor Smoothing for 3D Printed Parts

    Vapor Smoothing Improve the look, feel and performance of your 3D printed parts Vapor smoothing uses a chemical polishing process to smooth and seal the surface of 3D printed plastic parts to improve the surface quality and enhance part performance, with minimimal effect on the dimensional accuracy (< 0.4%). Once finished, the finishing agent is evacuted from the chamber and no residue is left on the parts. ​ The process treats both internal and external surfaces, making it an excellent choice for parts with complex geometries or hollow features. AMT PostPro Vapor Smoothing AMT's PostPro chemical vapor smoothing technology is used for the vapor smoothing process, which uses a chemical vapor to liquefy the surface of the material. This process smooths out the peaks and valleys creating a smoother, more consistent surface. When the procedure is complete the processing chamber is heated to evaporate any remaining solvent, leaving no chemical residue on the part. Benefits of Vapor Smoothing Enhanced Mechanical Properties Vapor smoothing reduces surface porosity and crack initiation sites, which increases elongation at break with no loss of tensile strength. Improved Surface Quality The smoothing process smooths and seals the surface of a part, reducing the roughness from 250+ μin RA to 64 – 100 μin RA. Dimensional Accuracy The process has a minimimal effect on the dimensional accuracy of the part, with no more than 0.4% dimensional change. The process also does not degrade the mechanical properties of the part. Watertight and Airtight Surface The surface of treated parts are completely sealed, making them liquid resistant and easy to clean. Preparation for Surface Treatment Vapor smoothing can be combined with additional surface treatements to improve the end result such as dyeing, cerakote, or metal plating. Reduced Bacterial Growth The reduced surface roughness of vapor smoothed parts reduces bacterial growth, making them suitable for use in the medical and food industries. Material Compatibility PostPro3D has been designed to process thermoplastic polymer materials. Currently the technology can process Polyamide (Nylon) (6,11,12), Flame retardant Nylons, Carbon/Glass filled derivatives of Nylons, Thermoplastic polyurethane (TPU), and Thermoplastic Elastomers (TPE). Rigid Plastics Nylon PA12, PP Reduces surface roughness by 800% or more. Improves tensile strength, yield stress and elongation-at-break. Increased functionality. Sealed surface. Elastomers TPU, TPE Reduces surface roughness by 1000% or more. Improves shore hardness, elongation-at-break and tear resistance. Maximum shrinkage of 1%. Sealed surface. Whitepapers Post Pro Vapor Smoothing on HP MJF Nylon PA12 Test results of AMT Vapor Smoothing on the surface roughness, dimensional tolerance and mechanical properties of HP Nylon PA12 View Whitepaper Post Pro Vapor Smoothing on Polypropylene Test results of AMT Vapor Smoothing on the surface properties, mechanical properties, and dimensional variation of polypropylene parts. View Whitepaper Post Pro Vapor Smoothing on BASF TPU01 Test results of AMT Vapor Smoothing on the surface quality, mechanical properties and dimensional variation of BASF Ultrasint TPU01 View Whitepaper Explore more finishing options Learn more About Us Materials MJF 3D Printer HP Certification Get your parts into production today Request a quote

  • Tempus 3D | Ubi Maior 3D prints light, sturdy boat parts with HP Multi Jet Fusion

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  • Tempus 3D | Surface Finishes for Multi Jet Fusion 3D Printed Parts

    Post Processing for HP Multi Jet Fusion Parts 3D printed with HP Multi Jet Fusion can be used straight out of the printer, or undergo additional treatment to enhance the look, feel, or functionality of the part, depending on it's end-use application. Tempus 3D's industry-standard finishes are expertly applied either in-house or by certified industry specialists. Raw finish Parts have a raw finish after they are taken out of the printer and cleaned. They are ready to use as-is, or can have additional surface finishing to improve looks or performance. ​ Benefits Materials 3D printed with HP Multi Jet Fusion produce strong, high-density parts and are resistant to wear, water, chemicals and UV light, and are bio-compatible. ​ Best used for Prototypes, non-customer-facing parts, applications where functionality is more important than looks. ​ Color Powdery gray. May have residual 3D printing powder. Raw Finish Black Dye 3D printed parts are immersed in a dye bath and stained black. Black dye is often used on it's own or in combination with other finishes such as vapor smoothing. ​ Benefits Black dye improves the look of parts 3D printed with Multi Jet Fusion. The surface has a consistent color across all surfaces and is slightly smoother to the touch than an undyed finish. ​ Compatible Materials Nylon PA12 , Nylon PA12 Glass Bead , Polypropylene , TPU Flexible Polymer ​ Best used for Prototypes, customer-facing parts ​ Color Black Black Dye Cerakote Cerakote is a thin film ceramic coating which is applied to 3D printed parts and heat-treated to cure the coating onto the surface. ​ Benefits This industry-leading coating is extremely durable and is scratch resistant, chemical resistant, heat resistant, liquid resistant and UV resistant. When applied it is approximately 0.002" thick. ​ Best used for Prototypes, end-use parts, and applications where visible surfaces require improvements to looks and functionality. Cerakote is a spray-on finish, so it can only be applied to surfaces which are line-of-sight. ​ Compatible Materials Nylon PA12 , Nylon PA12 Glass Bead, Markforged Onyx and Nylon . ​ Colors NRA Blue, Stormtrooper White, Fire House Red, Gloss Black Learn More Cerakote Vapor Smoothing Vapor Smoothing uses a chemical polishing process that gives your parts a beautiful look while also improving color uniformity. AMT PostPro technology is used for this process.​ ​ Benefits Vapor smoothing improves surface finish, seals surfaces, and improves material properties. It may also improve water resistance. ​ Vapor smoothing can be used to prepare surfaces for Cerakote, paint or dye. ​ Best used for Prototypes, end-use parts, and applications where all surfaces require improvements to looks and functionality. Vapor smoothing seals both visible and hidden surfaces fo the parts.. ​ Compatible Materials Nylon PA12 , Nylon PA12 Glass Bead, Polypropylene, TPU Flexible Polymer , Markforged Onyx and Nylon. ​ Color We recommend the part be dyed black to improve cosmetic appearance. Learn More Vapor Smooth Learn more about Tempus 3D Printing Solutions About Us Materials MJF 3D Printer HP Certification Get your parts into production today Request a quote

  • Industrial 3D Printing Services in Canada | Tempus 3D

    Guaranteed quality prototypes and production parts, using industry-leading additive manufacturing technology. Online quote and ordering. 3D Printing Services Get a Quote Success Stories Serving Innovators across North America prototyping local 3D printing near me canada 3D printer custom industrial commercial 3D printer local 3D printing online 3d printing service Canada 3D printing Canadian additive manufacturing Vancouver Toronto Calgary 3D printed custom 3dprinting services 3D Printing Ontario Canada 3D printing canada 3D printer Canada Edmonton On-Demand Additive Manufacturing Tempus 3D delivers high-quality precision 3D printing services using cutting-edge technology designed for the production environment. From prototyping to mass production, we manufacture plastic and metal parts with complex geometries and high aesthetic demands. With online quoting and a certified production team, we get your parts to you on-time and on-spec. Plastic 3D Printing High-performance industrial plastics suitable for rapid prototyping or low-to-mid volume production runs of end-use parts. Learn More Metal 3D Printing 3D print custom metal parts with excellent material properties and a high level of precision and durability. Learn More Proud to be a Certified HP Digital Manufacturing Partner Learn More Easy Online Quote and Ordering Accelerate your innovation with Tempus 3D's easy online quote and ordering service. Flexible pricing includes bulk discount and rapid delivery options. Upload your files Upload your CAD files and select your material and production time. Get a quote Our online quote system incudes variable pricing for bulk orders and rapid delivery. Order online Review your quote and complete the order online to get your parts into production. Parts are shipped Your parts are inspected for quality control, then delivered to your door. Get a quote Trusted by Designers and Engineers 1/1 Success Stories Learn how industrial 3D printing has helped Canada's innovators meet their product development goals. Vancouver-based Spark Laser was able to transition seamlessly from product development to on-demand manufacturing when releasing their new commercial laser cutter, with the help of Tempus 3D's industrial 3D printing service. ​ ​ Spark Laser - Commercial Laser Cutter Learn More Explore more success stories 3D Scanning Services Tempus 3D uses advanced 3D scanning technology and software to help you achieve precise results for your reverse engineering, metrology and computer aided inspection requirements. We can provide you with editable, feature-based CAD models, graphically-rich, communicative reports, or we can 3D print the final parts or prototypes for you once they are ready to build. Learn more "3D printing has revolutionized manufacturing, enabling companies of any size or industry to develop, iterate and distribute goods more efficiently. We are seeing the global manufacturing paradigm shift due to the growing adoption of 3D printing for production of final parts and R&D, particularly given the ability to use 3D printing to meet the increasing demand for personalization and customization". - Ramon Pastor (VP & GM 3D Printing, HP) Customer Care Here at Tempus we understand that taking care of our customers' unique needs is just as important as producing a quality product. That is why we back up our work with a quality assurance process, IP protection, and ongoing training and optimization. Guaranteed Quality Tempus 3D follows strict production processes and quality inspection procedures to ensure your parts always meet our tolerance and production standards. Certification Tempus 3D is certified by HP for Multi Jet Fusion to ensure parts are designed and produced optimally for this specific printing process. IP Protection Tempus 3D takes IP protection seriously, with data security protection measures and confidentiality agreements with staff and production partners. Join the Manufacturing Revolution with Tempus 3D Upload your CAD file for an online quote and start manufacturing today Get a quote

  • Sustainability | Tempus 3D

    SUSTAINABILITY As a 3D printing company collaborating with other manufacturers in Canada and beyond, we have an important responsibility towards the environment around us, as well as to the greater community we live in. At Tempus 3D we're helping move towards a sustainable future with our environmental policies and commitment to long-term sustainability. Environmental Management Our environmental management system allows us to understand, manage and minimize our ecological footprint. This system is focused on the following principles: ​ Reducing wastage of raw materials by minimizing rejected parts and re-using unused material where possible. Minimizing the use of harmful substances. Reducing carbon footprint by working and meeting remotely when possible. Minimizing garbage through recycling and proper waste disposal. Efficient energy use. Minimizing Waste Intrinsically, 3D printing generates less waste and greenhouse gases than traditional manufacturing technologies , without compromising quality. At Tempus, we take this further by investing in equipment that has minimal material waste even compared to other 3D printing technologies, such as the HP Multi Jet Fusion 5200 which has industry-leading material re-usability , and have operator training and quality control processes that minimizes the chance of parts rejected due to being out of specification. Reduced Carbon Footprint The recent economic trends and supply chain issues have fast-tracked the shift to local manufacturing, including greater adoption of 3D printing technology. By manufacturing locally, the carbon emissions are reduced by limiting the transportation of materials and products across the country and around the world . An additional benefit is the ability to support local businesses. Tempus 3D primarily uses HP Multi Jet Fusion technology, which has industry-leading powder re-usability and a lower carbon footprint than injection molding or comparable 3D printing technologies. ​ Learn more about Tempus 3D Services About Us Mission Stay in the loop with 3D printing and Tempus 3D Join our newsletter to get a monthly update on the latest news about 3D printing, tips and tricks to get the most out of additive manufacturing, success stories of industry insiders, and latest developments with Tempus 3D. Get Updates Thank you!

  • Design Guidelines for HP Multi Jet Fusion | Tempus 3D

    How to Design for HP Multi Jet Fusion With HP's Multi Jet Fusion technology, the printing processes and quality of materials allows for exceptional freedom of design and level of detail, especially compared to traditional manufacturing processes. As with all 3D printing technologies, there is a set of recommendations to follow when designing for HP Multi Jet Fusion technology to ensure parts and features are printed to specification, as well as to leverage the full potential of the advanced printing processes. Design Essentials Tolerances Expect a dimensional accuracy of +/- 0.3% (with a lower limit of +/- 0.3%) ​ Bounding Box This represents the largest model we can manufacture in one piece. As with injection molding, a larger part can be digitally cut and printed in smaller parts, which can be re-connected after printing. Maximum 284 x 380 x 380 mm Minimum x + y + z greater than 9 mm Wall Thickness Walls that do not meet the minimum measurements risk damage in the cleaning and printing process. They are also prone to warping during printing. Min. supported wall thickness 0.4 mm Min. unsupported wall thickness 0.5 mm ​ Wires "Wires" are sections that are long and narrow. Supported wires are connected at 2 ends. Unsupported wires are connected at only one end. Min. supported wires 0.4 mm Min. unsupported wires 0.9 mm ​ ​ Surface Detail Min. embossed detail 0.2 mm high & wide for readable text - 0.5 mm wide, 0.3 mm high Min. debossed detail 0.2 mm high & wide for readable text - 0.4 mm high & wide ​ Escape Holes Because Multi-Jet Fusion uses layers of powder to build parts, excess powder can be trapped in hollow models. The powder can be left in the hollow piece, or "escape holes" can be added so pressurized air can be used to blast out excess powder. Diameter of single escape hole 4.0 mm Diameter of 2+ escape holes 2.0 mm ​ Clearance Clearance is the space between parts that are built in place, such as in a ball-and-socket joint or hinge. ​Minimum clearance 0.6 mm ​ Sprues Sprues are wires that join multiple parts. To minimize the risk of breaking during the cleaning process they should be thicker than the minimum wire thickness. Sprue minimum thickness​ 2.0 mm HP Design Guides View the design guides provided by HP to achieve the best results. Best Practices What you need to know to optimize your design for MJF. View Design Guide Interlocking Parts Design for interlocking parts, such as chains and chain mail. View Design Guide Design for Accuracy Learn how to achieve maximum accuracy with your part design. View Design Guide Hinge Design Learn more about hinge design for 3D printing with Multi Jet Fusion. View Design Guide Design for Aesthetics Learn how to design and print parts for optimal appearance. View Design Guide Design for Cleaning Learn how to facilitate the cleaning process and minimize printing cost. View Design Guide

  • Copper | Tempus 3D

    Copper Copper is an excellent conductor of heat and electricity, making it a top choice for electronic devices and heat exchangers. The copper used for this 3D printing process is 99.9% pure, ensuring it maintains optimal material properties. 3D Printing Process Bound Metal D eposition (BMD) ​ Common A pplications ​ Consumer and Industrial electronics Heat Exchangers Inductor Coils Resistance Welding tools Electrical Motor and Generator components Online Quote About 3D Printed Copper Copper is an excellent choice for applications requiring thermal and electrical conductivity. This 3D printed copper has an IACS value of 85.2%. IACS is the International Annealed Copper Standard, which measures the conductivity of a specific copper compared to annealed wrought copper. Bound Metal Deposition (BMD) is used to manufacture this material, allowing for speed of manufacturing and complexity of design not possible with traditional manufacturing methods such as CNC machining or molds. 100 µm magnification Bound Metal Deposition 3D Printing Process Bound Metal Deposition extrudes metal rods into complex shapes layer-by-layer. Once printed, parts are sintered in a furnace for final densification and removal of binder. This process achieves 98% density, similar to cast parts. Layer lines are typically visible and part surfaces are similar to cast part surfaces. This printing process can have closed-cell infill for lightweight strength. ​ Best for for all-purpose use, including: prototypes and end-use parts form-, fit- and function- testing Grades Balace performance and affordability with your choice of Standard or High resolution 3D printing for Bound Metal Deposition (BMD) 3D printed metals. Standard Resolution Ideal for all-purpose use, including: prototypes and end-use parts form-, fit- and function- testing strength and density similar to cast metal industry-standard quality requirements High Resolution Ideal for specialty production, including: complex metal parts parts designed for demanding environments series production higher strength and density than cast metal Finishing Options Bead Blasting Parts are blasted with fine glass bead to smooth surfaces and give a matte appearance. Recommended for consumer-facing parts. Standard All parts are cleaned and ready for use when shipped. There may be layer lines and residual marks from support structures. Technical Specifications Composition % Material % Copper 99.9 Oxygen .01 Other Balance Mechanical Properties Performance Standard As-Sintered (Actual) As-Sintered (Per MIM-MPIF standard 35) Ultimate Tensile Strength ASTM E8M 195 207 Yield Strength (MPa) ASTM E8M 45 69 Elongation (%) ASTM E8M 37 30 Density (g/cc) ASTM B311 8.75 8.5 (min) Performance Electrical Conductivity Standard As-Sintered (actual) As-Sintered (per MIM-MPIF Standard 35) Electrical Conductivity ASTM E1004 85.2 %IACS n/a Coefficient of thermal expansion (CTE) 20 - 38 ºC ASTM E228 17.01 *10-6 /ºC 15.7 *10-6 /ºC Coefficient of thermal expansion (CTE) 20 - 66 ºC ASTM E228 17.15 *10-6 /ºC 16 *10-6 /ºC Coefficient of thermal expansion (CTE) 20 - 93 ºC ASTM E228 17.22 *10-6 /ºC 16.4 *10-6 /ºC Coefficient of thermal expansion (CTE) 20 - 121 ºC ASTM E228 17.33 *10-6 /ºC 16.7 *10-6 /ºC Coefficient of thermal expansion (CTE) 20 - 149 ºC ASTM E228 17.43 *10-6 /ºC 16.9 *10-6 /ºC Full Technical Specifications Design Guidelines​ Maximum part size Standard Resolution High Resolution X 240 mm 9.4 in X 60 mm 2.4 in Y 240 mm 9.4 in Y 60 mm 2.4 in Z 240 mm 9.4 in Z 60 mm 2.4 in To optimize for fabrication success, the recommended maximum part size is 150 x 150 x 110 mm (6.0 x 6.0 x 4.3 in) . Minimum part size Standard Resolution High Resolution X 6mm 0.24in X 3mm 0.14in Y 6mm 0.24in Y 3mm 0.14in Z 6mm 0.24in Z 3mm 0.14in The minimum part size considers the minimum number of bottom layers, top layers, and toolpaths within a wall required to produce a successful part. Minimum wall thickness Standard Resolution High Resolution 1.0 mm 0.6 mm The minimum wall thickness considers structural integrity during sintering. Wall thickness must be at least two toolpaths wide, or approximately 1mm. When printing a wall greater than 8mm tall, the ratio of height to width must not exceed 8:1. Minimum pin diameter Standard Resolution High Resolution 3.0mm 0.12in 1.5mm 0.06in Pins should obey the aspect ratio guideline of 8:1. Minimum embossed feature Standard Resolution High Resolution X/Y W 0.45mm 0.018in W 0.30mm 0.012in H 0.50mm 0.020in H 0.30mm 0.012in Z W 0.25mm 0.010in W 0.15mm 0.006in H 0.50mm 0.020in H 0.30mm 0.012in Embossed features are proud of the surface of the model. If an embossed feature is too thin, it likely will not print. Minimum debossed feature Standard Resolution High Resolution X/Y W 0.45mm 0.018in W 0.30mm 0.012in H 0.50mm 0.020in H 0.30mm 0.012in Z W 0.25mm 0.010in W 0.15mm 0.006in H 0.50mm 0.020in H 0.30mm 0.012in Debossed features are typically used for surface detailing and text on the surface of the model. If a debossed feature is too thin, it risks over-extrusions that fill in the engraved feature. Minimum unsupported overhang angle Standard Resolution High Resolution 40 degrees 40 degrees Overhangs greater than 40° from planar will require supports. Minimum clearance Standard Resolution High Resolution 0.3mm 0.0012in 0.3mm 0.0012in The additive nature of 3D printing enables the fabrication of multiple parts as printed in-place assemblies with moving or embedded parts. Interlocking components should have 0.300mm (0.011in) of clearance. Aspect ratio Standard Resolution High Resolution 8:1 8:1 Unsupported tall, thin features are challenging for debinding and sintering processes and should be limited when possible. The ratio of height to width for tall walls or pillars should not exceed 8:1. Tall cylinders and walls are the least stable geometries. Full Design Guidelines Use Case Examples Electrode Holder An electrode holder is equipment that holds an electrode in a position that is secure and safe during welding. The clamp supports the electrode, and also guarantees a good electrical contact for current passage. ​ Electrodes weare out quickly in the manufacturing process, which means it is important to be able to replace them quickly and affordably to avoid delays in the manufacturing process. ​ The part displayed has integrated conformal cooling channels, which help cool the part down more quickly in order to produce a better weld. This cooling channel design can only be created with 3D printing. Motor Heat Sink This heat exchanger is designed to dissapate heat from an electric motor. With 3D printing, you can scan the shape of the motor and use the digital template to design a heat exchanger that fits the motor perfectly, to achieve better heat transfer. The tall, thin fins can also be easily manufactured with 3D printing without the risk of warping the soft copper material in the machining or moulding process. Helical Heat Exchanger This heat exchanger is used to cool hot gasses as they flow thotugh a pipe. This specific design features an internal helical channel, which can only be manufactured with additive manufacturing (3D printing). This heat exchanger, combined with external fins shown above, provide a higher heat transfer rate than the traditional heat exchanger design they replaced. Bus Bar A busbar is a metallic bar in a switchgear panel used to carry electrical power from incoming feeders and distributes the power to outgoing feeders. The resistance of the material generates heat when carrying an electrical load, so this bus bar has complex internal cooling channels which are designed to dissipate heat more effectively. Traditional manufacturing would require the part to be designed in multiple pieces and assembled into a final part. 3D printing this part as a single unit saves time and labor cost, and provides fore efficient heat transfer. Get your parts into production today Request a quote

  • Cerakote Finish for 3D Printed Plastic Parts | Tempus 3D

    Cerakote Finishing / Post Processing for 3D Printed Parts Cerakote is a thin-film ceramic coating which improves part performance and aesthetics. This industry-leading coating is extremely durable and is scratch resistant, chemical resistant, heat resistant, liquid resistant and UV resistant. When applied Cerakote is approximately 0.002" thick. Cerakote is popular in a variety of industries including automotive, aerospace, electronics, medical devices, consumer products and defense. Companies that rely on Cerakote coatings include Boeing, SpaceX, Blue Origin, Ford, Lamborghini, as well as the US Department of Defense. Cerakote is compatible with a wide variety of metals and plastics, has been tested and verified for Nylon 3D printed with HP Multi Jet Fusion. About Cerakote Benefits Hydrophobic. Cerakote repels water and prevents water absorption. ​ ​​​ Scratch resistant. Cerakote adds scratch resistance to plastics to help minimize wear over time. If scratched, the adjacent coating remains in place.​ ​ ​ Resistant to chemicals. Cerakote is resistant to to acids and solvents, including acetone and diesel.​ ​ ​ Durable. Cerakote modifies the surface of the polymer to a harder and more durable finish. UV resistant . Cerakote protects materiasl from UV damage, extending the life of products exposed to sunlight and harsh outdoor conditions. ​ ​ Thermal barrier properties. Cerakote protects surfaces from high heat exposure. Design Considerations Cerakote is applied while the parts are hung in commercial racks so the hanging of the parts may leave a cosmetic blemish. When ordering it is advisable to identify customer-facing surfaces or add hanging loops to the design. Testing and Certifications Cerakote ASTM testing on HP Nylon PA12 Tests were performed by the Cerakote Technical Training Team on 3D printed parts manufactured by HP with with Multi Jet Fusion technology. ASTM Test results on Graphite Black (H-146) Cross Hatch Adhesion ASTM D3359 method A: 5A ASTM D3359 method B: 4B ASTM D3363 scratch / gouge: 9H / 7H ASTM D4752 - 24 hour Submersion ​ Water​ before and after mass: + 0.03 grams​ visual color change: no discoloration Acetone before and after mass: + 0.07 grams​ visual color change: no discoloration Diesel before and after mass: + 0.07 grams​ visual color change: no discoloration ASTM D1729 - Color Deviation​ L/A/B Color L: 0.4 / A: 0.009 / B: 0.06​ Deviation of mass across 16 samples: mass 0.42 grams ​ ASTM D523 - Gloss Deviation ​ Gloss standard deviation at 60 degrees: 0.14 Test results on Stormtrooper White (H-297) Cross Hatch Adhesion ASTM D3359 method A: 4A ASTM D3359 method B: 4B ASTM D3363 scratch / gouge: 9H / 6H ASTM D4752 - 24 hour Submersion ​ Water​ before and after mass: + 0.02 grams​ visual color change: no discoloration Acetone before and after mass: + 0.11 grams​ visual color change: no discoloration Diesel before and after mass: + 0.02 grams​ visual color change: no discoloration ASTM D1729 - Color Deviation​ L/A/B Color L: 0.18 / A: 0.03 / B: 0.13 Deviation of mass across 16 samples: mass 0.42 grams ​ ASTM D523 - Gloss Deviation ​ Gloss standard deviation at 60 degrees: 0.65 Cerakote ASTM Wear and Abrasion Tests Taber Abrasion Test (ASTM D4060) Seven competitive finishes including Cerakote H-146 Graphite Black were tested in accordance with ASTM D4060. Each finish was tested three separate times in order to validate the test result. In this test, Cerakote lasted nearly twice as long as the nearest competitive finish and 24 times as long as the furthest competitive finish. Impact Resistance Test (ASTM D2794) A 12-gauge shotgun was used to test the flexibility of Cerkote, with impresssive results. All Cerakote Elite and nearly every Cerakote H Series have an impact strength measuring 160 in-lbs., which is the maximum the impact tester can measure. The Impact Resistance test (ASTM D2794) measures the resistance of organic coatings to the effects of rapid deformation (Impact).​ Available Colors NRA Blue (H-171P) Gloss: Flat Gloss units: 4 Corvette Yellow (H-144) Gloss Gloss units: 73 Matte Armor Clear (H-301 ) Semi Gloss Gloss units: 58 Firehouse Red (H-216P) Gloss: Matte Gloss units: 9 Gloss Black (H-109 ) Semi Gloss Gloss units: 51 Bright White (H-140P) Semi Gloss Gloss units: 49 Graphite Black (H- 146 ) Matte Gloss units: 9 Don't see what you are looking for? Contact us to discuss options. Learn more about Tempus 3D Printing Solutions About Us Materials MJF 3D Printer HP Certification Get your parts into production today Request a quote

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