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  • On-Demand 3D Printing for Robotics & Electronics

    On-demand 3D printing for robotics and electronics. Production-ready materials, fast quoting, and repeatable manufacturing for functional parts. On-Demand 3D Printing for Robotics & Electronics Precision-manufactured components for robotics hardware, electronics enclosures, and automation systems — supporting rapid iteration, functional validation, and production-ready performance. Get Instant Quote Talk to An Expert Producing parts at scale? Learn about our Production Partner program → Why Manufacturing Teams Use Tempus 3D Industrial manufacturing and MRO teams need durable parts, fast turnaround, and predictable quality. Tempus 3D delivers production-ready components without long lead times or tooling delays. Production-Ready Technologies & Materials Engineering-grade polymers designed for strength, wear resistance, and repeat use Suitable for functional robot components, electronics housings, fixtures, and tooling Options including impact-resistant, flexible, and ESD-safe materials Consistent, On-Spec Production Controlled in-house manufaturing ensures repeatability Proven quality from prototype through production Parts produced to specification with reliable build-to-build consistency Fast Quoting & Flexible Ordering Instant CAD-based pricing with automated printability checks Flexible ordering from one-off parts to repeat production runs Volume-based pricing and partner programs for ongoing production In-House Manufacturing & Partner Network Canadian-based in-house production as the default Partner network used selectively for specialty materials or processes Single point of accountability from prototype to production Contact Us for a Custom Quote Manufacturing & Maintenance Applications Replacement & Maintenance Parts Emergency replacement components Obsolete or hard-to-source parts Functional equivalents for worn components Tooling, Fixtures & Jigs Assembly and alignment fixtures Inspection and positioning tools Custom jigs for repeatable workflows Low-Volume Production Parts End-use production parts Short runs and variant SKUs Bridge manufacturing before tooling Protective Housings & Industrial Components Machine guards and covers Enclosures and mounts Impact- and wear-resistant components 3D Printing Technologies Technologies for precision, durability, and application-specific requirements for robotics and electronic systems. Multi Jet Fusion (MJF) Best for: Durable end-use parts, repeatable batch manufacturing, and tight tolerances. Allows cost-efficient scaling for low-to-mid volume production. Build Volume: 380 × 284 × 380 mm Layer Height: 80–100 microns Tolerances: ±0.3 mm / ±0.3% Learn More Stereolithography (SLA) Best for: High-detail components, precision fit, tooling masters, and surface-critical applications. Build Volume: 335 × 200 × 300 mm Layer Height: 25–100 microns Tolerances: ±0.2 mm / ±0.2% Learn More Selective Laser Sintering (SLS) Best for: Complex geometries, mechanically durable parts, and assemblies requiring strength and design freedom. Build Volume: 180 × 130 × 310 mm Layer Height: 80–100 microns Tolerances: ±0.3 mm / ±0.3% Learn More Fused Deposition Modeling Best for: Fixtures, jigs, and functional prototypes where speed and affordability matters. Build Volume: 256 × 256 × 256 mm Layer Height: 100–300 microns Tolerances: ±0.5 mm Learn More Proud to be a Certified HP MJF Production Professional Learn More Materials Engineering-grade polymers selected for durability, precision, and real-world functional performance in robotic and electronic systems. Functional Structural Components Strong, lightweight polymers for load-bearing and mechanically stressed parts. Designed for rigidity, durability, and repeatable performance in electronics and automation systems. Common uses: electronic enclosures, fixtures, mounts, alignment parts Flexible & Impact-Resistant Components Elastomeric and tough materials for movement, protection, and vibration control. Ideal for parts requiring controlled flexibility, shock absorption, or repeated motion. Common uses: gaskets, cable guides, protective covers, damping elements Precision & Enclosure Components High-detail materials for accurate fit, alignment, and component protection. Supports tight tolerances and clean surface quality for precision electronics and automation parts. Common uses: electronic enclosures, fixtures, mounts, alignment parts Application-Specific & ESD-Safe Parts Materials selected to meet functional, environmental, and electrical requirements. Options include ESD-safe, high-temperature, chemical-resistant, and other application-specific materials Common uses: ESD housings, sensor mounts, tooling, specialty components View All Materials Get an Instant Quote VIEW ALL MATERIALS Compare properties, applications, and certifications across our entire material portfolio. HP Nylon PA12 (MJF) Black Resin V5 (SLA) Clear Cast Resin (SLA) Rigid 10K Resin (SLA) Nylon PA12S (SLS) Nylon PA12 Color (MJF) Nylon PA12 Color (MJF) High-Temperature Resin (SLA) Flame-Retardant Resin (SLA) Bioelastic 50A Resin (SLA) Clear Resin V4.1 (SLA) TPU 90A (SLS) Polypropylene (MJF) BASF TPU01 (MJF) Nylon PA12S (SLS) HP Nylon PA12 (MJF) Black Resin V5 (SLA) Clear Cast Resin (SLA) Rigid 10K Resin (SLA) Nylon PA12S (SLS) Nylon PA12 Color (MJF) Nylon PA12 Color (MJF) High-Temperature Resin (SLA) Flame-Retardant Resin (SLA) Bioelastic 50A Resin (SLA) Clear Resin V4.1 (SLA) TPU 90A (SLS) Polypropylene (MJF) BASF TPU01 (MJF) Nylon PA12S (SLS) Key Benefits Supporting production, operations, and equipment performance. Custom Fit & Precision Tight tolerances Repeatable accuracy Patient-specific components Speed & Iteration Rapid design validation Faster development cycles Reduced time to clinical use Reliable Production Support Low-to-mid volume production Controlled in-house processes Consistent quality batch to batch Ready to Keep Production Moving? Upload your CAD files for an instant quote or speak with our team about your specific requirements. INSTANT QUOTE TALK TO AN EXPERT

  • Tempus 3D | Article - CGX benefits from MJF technology

    Learn how CGX systems was able to simplify their supply chain, reduce time to market and improve their product design for their EEG headsets using MJF technology. Case study: CGX HEADSETS CGX uses Multi Jet Fusion technology to create innovative designs, simplify supply chain, and reduce time to market. "Over the past 2 years using HP MJF, we’ve noticed significant improvements in material stability, finishing techniques, and turnaround time. This explains why MJF is the focal point of our design process. We have several ground-breaking products in the R&D stage today that were simply unbuildable just 3 years ago.” Key bene fits Able to manufacture 95% of EEG headset parts with MJF technology. Labor hours cut from 30 hours to 15 hours. Significant savings in cost and lead times. Lighter, stronger, more robust parts. Able to quickly and easily modify and improve design of prototypes and end-use parts. The biocompatibility certification of the materials enables their use for medical devices. Organization CGX Systems Industry Medical Technology HP Multi Jet Fusion Materials HP PA12, HP PA11 Introduction CGX Systems is a medical innovation company which is a leader in designing and manufacturing dry electroencephalogram (EEG) headsets and dry electrodes. During the development and commercialization phase of the EEG technology their manufacturing processes were limiting the ability to design and manufacture high-quality products quickly and effectively. Challenge CGX designs and manufactures its own EEG devices which are used to monitor brain activity. As they transitioned from the design to the manufacturing process, the developers wanted a more efficient production method and better materials than the ones they were using at the time. Some of the parts were 3D printed with ABS filaments, but this resulted in quality control issues and the end result was not aesthetically pleasing. Other production methods they tried, including gravity casting and polyurethane, were too slow to keep up with demand. Injection molding was not an economical option as it was too expensive for the low-volume production runs and the highly specialized design. CGX needed a solution that could efficiently build low-volume, specialized systems using materials that were robust, biocompatible, and easy to manufacture. Solution CGX enlisted the help of a 3D printing service bureau with HP Multi Jet Fusion technology to provide a solution to their challenges. They started playing with multiple design iterations of functional prototypes to optimize their headset design, and were able to gain significant savings in cost and lead times over their previous prototyping and manufacturing processes. “We took all of our gravity cast parts and switched them to HP Multi Jet Fusion because there were a lot more possibilities with it... we even started making some of our molds out of HP MJF because it was consistent and it lasted longer than what we were using previously. We really tried to focus on using HP Multi Jet Fusion for all parts of our manufacturing." Result CGX now manufactures 95% of their headset parts with Multi Jet Fusion. Because the same technology is used for prototyping and manufacturing they can easily modify their products as they go. “We can... rapidly design because we’re not putting time and dollars into molds or tooling, so we’re able to modify our headset designs for continual improvement”. Another benefit is the robust and flexible nature of the materials, which can stand up to long-term wear and tear. “HP MJF has really helped. When you design correctly, it’s basically indestructible. That really helps us improve our overall design. Our first-generation EEG was heavier, less elegant, and could become uncomfortable for sensitive subjects. Our new designs are significantly more user friendly.” Other benefits CGX experienced with Multi Jet Fusion are speed and efficiency of production. Their labor hours were cut in half from 30 hours to 15 hours, while designing more sophisticated parts with more features than they could with other manufacturing technologies. “HP MJF changed our business. We are able to design and produce far more sophisticated devices while reducing design and manufacturing time by almost 50%. View the full case study by HP Learn more about HP Multi Jet Fusion https://www.tempus3d.com/hp-multi-jet-fusion Learn more about HP PA12 https://www.tempus3d.com/hp-nylon-pa12 How to design for Multi Jet Fusion https://www.tempus3d.com/hp-multi-jet-fusion-design-guide Data courtesy of HP and CGX. Photos courtesy of CGX.

  • 3D Scanning Quality Inspection Services | Tempus 3D

    Tempus 3D uses industrial 3D scanners and Geomagic software to provide graphically-rich, communicative inspection and quality control reports.  3D Scanning Quality Control and Inspection Services Ensure your parts meet all engineering, design and specification requirements with Tempus 3D's quality control and inspection services. Get a Quote Precise Reports with Advanced 3D Scanning and Metrology Software Tempus 3D combines metrology-grade 3D scanners and Geomagic metrology software to provide graphically-rich, communicative reports. Ensure precise results for each stage of your manufacturing workflow and meet product development goals. Why use 3D Scanning and Quality Inspection Services? Ensure quality and consistency throughout your manufacturing workflow or development project. Design Check prototypes and address manufacturability issues such as deformation after molding or casting. Find where parts are out of spec, and update 3D CAD models to compensate for any problems. Inspect Solve your toughest measurement problems with advanced measurement and reporting tools. improve quality documentation with a complete record of a part's geometry. Manufacture Identify and resolve manufacturing and assembly issues. Minimize scrap and rework by inspecting supplier parts to find and eliminate defective parts. Maintain Assess damage, deformation or wear with alignment and deviation analysis. predict failure before it happens by checking changes in a part's geometry. Flexible Reporting and Analysis Compare Scans to CAD files Multiple comparison tools include 3D, 2D cross-section, boundary, curve, silhouette, and virtual edge deviation. Color maps can be used to show what is in or out of tolerance, and by how much. Compare Scans to Legacy Parts A legacy part can be scanned and used as a nominal model to compare back to. Inspect Surface Damage or Wear Our software can automatically interpolate the ideal shape of a scanned object and measure deviation. Combine 3D Scan with Hard Probing We can combine non-contact scanning with hard probing for customized reports. 2D and 3D GD&T Analyze size, form, orientation, and location of features according to the ASME Y14.5M standard. Diverse Reporting Capability Linear, angular, radial, elliptical, bore depth, counterbore, countersink, and thickness. Straightness, flatness, circularity, cylindricity, parallelism, perpendicularity, angularity, position, concentricity, symmetry, line profile, surface profile, runout, and total runout. Extensive Software Compatibility Our software is compatible with all the major CAD systems including CATIA, NX, Creo, Pro/ENGINEER, SOLIDWORKS, Solid Edge, Autodesk Inventor, and more, as well as PMI and GD&T data. Explore Additional 3D Scanning Services Reverse Engineering Create a detailed 3D map for measurement, reporting, design and engineering. Learn More Scan-to-CAD Convert almost any object, large or small, into a digital CAD file ready for further design or analysis. Learn More Scan-to-Print Scan your part and have one (or hundreds) 3D printed for you, in your choice of material. 3D Printing Services Get Started with 3D Scanning If you have a project that requires 3D scanning, we are here to help. Our team of experts will use the latest 3D scanning technology to get the job done, on time and on budget. Get in touch with us to get started. Get a Quote

  • HP Multi Jet Fusion (MJF) 3D Printing for End-Use Parts

    HP Multi Jet Fusion (MJF) 3D printing for strong, production-ready plastic parts. Ideal for functional prototypes and end-use components. HP Multi Jet Fusion 3D Printing Services Production-Ready Parts with Isotropic Strength and Fine Detail HP Multi Jet Fusion (MJF) produces strong, accurate plastic parts with excellent surface consistency and repeatability. Designed for both prototyping and low- to mid-volume production, MJF is ideal for end-use components requiring durability, precision, and uniform mechanical properties. Max Print Size 380 mm 15.0 in Max Build Volume 380 × 284 × 380 mm 15.0 × 11.2 × 15.0 in Layer Height 80 μm 0.003 in Get a Custom Quote About MJF Technical Specs Materials Design Guidelines Quote What is Multi Jet Fusion? HP Multi Jet Fusion (MJF) is a powder-based 3D printing process that produces strong, detailed plastic parts without the need for support structures. The process works by selectively applying fusing and detailing agents to a thin layer of polymer powder, which is then exposed to heat to solidify each layer. Repeating this process layer by layer results in parts with consistent mechanical properties, fine detail, and reliable surface quality. MJF 3D printing is ideal for: Parts requiring strength and durability for functional testing and end-use applications Complex geometries and assemblies that are difficult to produce with traditional methods Lightweight, lattice, or hollow structures without the need for support material Snap-fits, hinges, and flexible designs made possible by engineering-grade materials like TPU Industrial, consumer, and medical applications demanding performance and reliability Get a quote Proud to be a Certified HP MJF Production Professional Learn More MJF Material Options HP Nylon PA12s Durable, accurate parts for prototypes and production Strong, isotropic mechanical properties Excellent dimensional accuracy and surface consistency Ideal for housings, brackets, fixtures, and functional assemblies Suitable for low- to medium-volume production Learn More about PA12s Order Now BASF Ultrasint TPU01 Flexible, resilient rubber-like parts High elasticity and tear resistance Skin-safe and fatigue-resistant Ideal for wearables, seals, gaskets, and protective components Learn More About TPU01 Order Now HP Polypropylene (PP) Lightweight, chemical-resistant functional parts Excellent chemical and fatigue resistance Low density and high impact strength Ideal for fluid handling, enclosures, and snap-fit components Learn More About Polypropylene Order Now HP Nylon PA11 Bio-based, impact-resistant engineering plastic Higher ductility than PA12 Excellent impact and fatigue resistance Ideal for snap-fits, living hinges, and durable end-use parts Learn More About Nylon 11 Order Now HP Nylon PA12 Color Durable, full-color parts with HP MJF color integration Full-color printing for branding, indicators, and differentiation Strong mechanical performance comparable to standard PA12 Ideal for consumer products, housings, and visual-functional parts Learn More about Nylon 11 Order Now HP Nylon PA12 White High-accuracy, production-ready parts with a clean white finish Excellent dimensional accuracy and repeatability Smooth, consistent surface quality ideal for finishing Suitable for housings, enclosures, and functional assemblies Learn More About Nylon 12 White Order Now Looking for a reliable production partner that can help your company scale? Tempus offers custom pricing for serial production. Key Benefits: Fixed pricing agreements Pre-scheduled delivery No inventory costs Dedicated Production Advisor Technical Specifications Build Volume 380 × 284 × 380 mm (15 × 11.2 × 15 in) Supports large parts and high-density batch manufacturing. Layer Thickness 80 µm (0.08 mm) Balances fine feature detail with production efficiency. Dimensional Accuracy ±0.2% (minimum ±0.2 mm / ±0.008 in) Typical accuracy depends on geometry and post-processing. Support Structures Not required Enables complex internal channels, lattices, and assemblies. Maximum Part Size Up to 380 mm (15 in) Ideal for housings, enclosures, and structural components. Print Resolution 1200 dpi ≈ 21 µm dot spacing (0.0008 in) Enables sharp edges, fine text, and detailed geometries. Mechanical Properties Near-isotropic strength Consistent performance across X, Y, and Z axes. Production Suitability Functional prototypes to end-use parts Designed for repeatable, production-ready manufacturing. Design Guidelines Max build volume 380 x 284 x 380 mm (15 x 11.2 x 15") Min wall thickness 0.6 mm (flexible), 2 mm (rigid) Connecting parts min 0.5 mm between part interface areas Moving parts min 0.7 mm between faces of printed assemblies Emboss / deboss min 0.5 mm Design Considerations Thin and long parts, as well as large flat surfaces, may be prone to warping. We recommend Select Laser Sintering as an alternative 3D printing technology for these parts. Consider hollowing or adding internal lattice structure to large solid pieces to improve accuracy and minimize cost. Hinges, sockets, and linked parts can be integrated into the design. View Full Design Guidelines Upload your file. Get your parts made. Instant Quote

  • HP Nylon PA 12 White | Tempus 3D

    Nylon PA12 White is an engineering-grade plastic which has very similar material properties to the original HP Nylon PA12.  The white color makes it easier to dye or paint the pieces in light, bright colors. Nylon 12 is popular for a wide range of applications because of it's balance of excellent material properties, fine detail and strong structures.  Nylon PA12 White 3D Printing Strong, versatile, and high-contrast parts manufactured with HP Multi Jet Fusion technology. Ideal for prototypes and production parts requiring durability, fine detail, and a clean white finish. Get a Custom Quote Why Choose Nylon PA12 White? Produce durable, accurate, and production-ready parts with a clean white aesthetic. Nylon PA12 White offers the same mechanical strength, accuracy, and repeatability as standard PA12 , with the added advantage of a bright, uniform white finish. This makes it especially well-suited for parts that require excellent detail, surface quality, and color compatibility for painting, dyeing, or post-processing. It is widely trusted for both functional prototypes and low- to mid-volume production, balancing performance with cost efficiency. 3D printing technology HP Multi Jet Fusion 5420W Dimensional accuracy +/- 0.3% with a lower limit of +/- 0.3 mm Maximum build size 380 x 285 x 380 mm (14.9" x 11.2" x 14.9") Get a free online quote Designed for High-Quality, Versatile Parts Strength and accuracy with a premium white finish. Nylon PA12 White combines reliable mechanical performance with a smooth, high-contrast surface that enhances both aesthetics and functionality. Its properties make it an excellent choice for parts requiring tight tolerances, consistent durability, and visual appeal. Industries rely on PA12 White for consumer goods, medical devices, automotive interiors, and functional prototypes where appearance and strength are equally important. The clean white base also makes it ideal for custom finishing, dyeing, Cerakote or branding applications. Get Parts Made Key Benefits Strong and Versatile – Balanced mechanical properties for both prototypes and production parts. Clean White Finish – Bright, uniform color that enhances aesthetics and allows easy painting, dyeing, or branding. High Accuracy – Produces detailed, isotropic parts with consistent dimensional stability. Durable and Reliable – Excellent resistance to impact, wear, and repeated use. Cost-Efficient – Suitable for both functional prototyping and low- to mid-volume manufacturing. Consistent Quality – Smooth surface finish ideal for post-processing and customization. Applications Consumer Products – Housings, enclosures, and components requiring a clean aesthetic. Medical Devices – Functional prototypes and skin-safe end-use parts. Automotive Interiors – Durable components with a high-quality finish. Custom Finishing Projects – Parts designed for painting, coating, or dyeing. Prototyping and Production – Reliable material for prototypes, jigs, fixtures, and small- to medium-batch runs. Industrial Goods – Lightweight, accurate, and durable components for general use. Powered by HP Multi Jet Fusion HP Multi Jet Fusion (MJF) delivers exceptional precision and surface quality for end-to-end production at low cost. Ideal for low- to mid-volume manufacturing, it’s trusted by global leaders including Volkswagen, BMW, and John Deere for producing durable, high-performance production-grade parts. Learn More About MJF Technical Specifications Accuracy +/- 0.3% (minimum of +/- 0.3 mm) Layer thickness 0.08 mm Tensile breaking load 44 MPa Modulus of elasticity 1600 MPa Elongation at break 12% Flexural modulus 1800 MPa HDT 0.45 MPa 175º C Izod impact resistance 3.5 kJ/m² View full technical specifications Data Sheets HP Nylon PA12 White Dimensional Capability Design Guidelines Max build volume 380 x 284 x 380 mm (15 x 11.2 x 15") Min wall thickness 0.6 mm (flexible), 2 mm (rigid) Connecting parts min 0.5 mm between part interface areas Moving parts min 0.7 mm between faces of printed assemblies Emboss / deboss min 0.5 mm Design Considerations Thin and long parts, as well as large flat surfaces, may be prone to warping. C onsider PA12 Glass Bead as an alternative material f or these parts. Consider hollowing or adding internal lattice structure to large solid pieces to improve accuracy and minimize cost. Hinges, sockets, and linked parts can be integrated into the design. View full design guideli nes Finishes Raw (white) After the part has been printed it is ready for use, but has a powdery look and feel. Best suited for functional prototypes and non-visible parts. Cerakote Cerakote is a thin-film ceramic coating applied to 3D printed parts to improve looks and functionality. A variety of colors are available. Vapor Smoothing A chemical vapor is used to smooth the surface of the part. Vapor smoothing can also enhance material properties and brighten colors when dyeing. Explore Surface Finishes Photo Gallery Material Selection Guide Not sure which material is the best fit for your project? Use our materials selection guide to compare the material properties and recommended uses for each. Learn More Get your parts into production today Request a quote

  • Tempus 3D | Plastic 3D Printing Service

    From prototype through production, Tempus 3D provides high-quality plastic 3D printed parts, quickly and affordably. Upload your CAD file for online quote and ordering. One of only a few HP Certified Multi Jet Fusion 3D Printing Partners in Canada. Custom Plastic 3D Printing Service 3D print custom plastic parts with excellent material properties with a high level of precision and durability. Start A New 3D Printing Quote Guaranteed consistently high-quality 3D printed prototypes and production parts Get a Quote All uploads are secure and confidential. Tempus 3D offers a selection high-performance plastics for functional prototyping and end-use parts . Our technology of choice is the HP Multi Jet Fusion 3D printer because of it's ability to produce parts with fine detail and excellent material properties, with a production speed up to 10x faster than comparable technologies. As HP Certified Production Professionals , Tempus 3D can provide consistently high-quality parts, guarantee d. 3D Printed Plastic Nylon PA12 HP Multi Jet Fusion Strong, detailed, low-cost quality parts Produce strong, functional, detailed complex parts. Ideal for a wide range of applications from industrial parts to durable consumer goods. This is our top seller for affordability and balance of all-round material properties. Learn More Polypropylene HP Multi Jet Fusion Chemical and moisture resistance High elasticity, low moisture absorbtion, and high elongation at break. An excellent choice for anything that needs to be light, water-tight, and durable. Excellent for piping, fluid systems, and watertight containers. Learn More Nylon PA11 HP Multi Jet Fusion Strong, ductile, functional parts Strong and flexible quality parts. Excellent chemical resistance and enhanced elongation-at-break. Ideal for a wide range of applications including prostheses, sports goods, snap fits, living hinges, and more. Learn More Nylon PA12 Full Color HP Multi Jet Fusion Strong, functional, full-color parts Produce engineering-grade parts that combine excellent material properties of Nylon PA12 with full CMYK color. Commonly used for presentation models, consumer goods, jigs, fixtures, and medical devices. Learn More Nylon PA12 White HP Multi Jet Fusion Engineering-grade white nylon parts HP Nylon PA12 White is an engineering-grade plastic which has very similar material properties to the original HP Nylon PA12. The white color makes it easier to dye or paint the pieces in light, bright colors. Learn More BASF TPU HP Multi Jet Fusion Flexible, durable, rubber-like parts An excellent choice for parts requiring high shock absorbtion, elasticity, and energy return. It has many applications including car interior comp onents, industrial tools, pipes, grippers, orthopedics and sports protection equipment. Learn More Material Selection Guide Not sure which material is the best fit for your project? Use our materials selection guide to compare the properties and best uses of each. Learn More Finishes 3D printed plastic parts can be used straight out of the printer, or undergo additional treatment to enhance the look, feel, or functionality of the part. Tempus 3D's industry-standard finishes are certified for use with 3D printed plastics, and are expertly applied either in-house or by certified industry specialists. Learn More Explore 3D Scanning Resources Technology HP Certification Join the Manufacturing Revolution with Tempus 3D Upload your CAD file for an online quote and start manufacturing today Get a quote

  • Tempus 3D | Case Study - using 3D printing and scanning to repair consumer goods

    A business owner based in Calgary, Alberta saves thousands of dollars and weeks of time by upgrading a faulty clip for paper towel dispensers that were wearing out. With the support of Tempus 3D, the faulty parts were reverse-engineered with laser scanning and manufactured with industrial 3D printing. Read the case study to learn more. Case Study - Extending the useful life of commercial products with additive manufacturing A business owner based in Calgary, Alberta that manages a number of residential and commercial properties was experiencing a recurring problem with a fastening clip on their paper towel dispensers. This failure made the paper towel dispensers unable to be used as intended. After finding that replacement parts for the dispensers were unavailable, the business owner reached out to Tempus 3D to seek an alternative solution. The team at Tempus 3D collaborated with their manufacturing network to reverse engineer the faulty part to improve the design, then manufacture the upgraded design with industrial 3D printing technology. The ability to upgrade the existing equipment rather than replace it saved the business owner the thousands of dollars and weeks of time it would take to replace the equipment, and minimize unnecessary waste. Key Benefits Save the time and expense of replacing entire equipment assemblies when components fail. Ability to reproduce hard-to-find replacement parts. Opportunity to improve design to eliminate future failures and improve performance. Reduced environmental impact due to less waste as equipment life is extended rather than being discarded. Industry Replacement parts, Industrial goods Partners Selkirk Technology Access Centre Technology HP Multi Jet Fusion 5200 3D printer Creaform HandySCAN Software Fusion 360 Material HP Nylon PA12 Post Processing Natural finish Introduction When pieces of equipment fail it can be hard to find replacement parts. When they can be found they are often prohibitively expensive, particularly when the equipment is old or manufactured outside of Canada or the US. This was the issue faced by the owner of the commercial and residential properties when the clips were failing in the paper towel dispensers. Replacement clips were not available for purchase, so the owner had to think outside the box in order to avoid replacing hundreds of dispensers. The simplicity of the design and small size of the part made manufacturing a replacement part a logical course of action. Challenge A paper towel dispenser has a clip connected to the mechanism that opens the dispenser. This clip allows the paper towel roll to be changed when needed, but also functions as the fastener that holds the outside casing in place and prevents it from falling open on its own. The failure of these clips meant that the dispenser covers couldn’t be locked and would fall open on their own, making the dispensers unusable. Unfortunately, as these dispensers are an older design, the company that supplied them no longer manufactures replacement parts. Solution The property manager approached Tempus 3D to improve the design of the clips so prevent future failures of the part, and manufacture the final product. The team at Tempus 3D collaborated with the Selkirk Technology Access Center (STAC ) to reverse-engineer the original part to improve the design. The original was first scanned with a laser scanner to convert the original to a digital file. The file was uploaded to a Computer Automated Design (CAD) program, where it could be edited and improved. The part was modified to create a version that would be reinforced and less prone to failing. The new design would prevent excessive flex with the teeth of the clip, thus decreasing the stress on the part and extending it’s useful life. Changes like these are extremely inexpensive to make using modern CAD software and add virtually no manufacturing costs when 3D printed. However, the cost of making a simple change like this to an injection molded part is prohibitively expensive as it requires a new mold to be created or, at the very minimum, a costly and time-consuming modification of the existing mold. The very first iteration of the prototype fit and functioned as designed, allowing the team to move directly to producing the final parts. The redesigned clip was manufactured with HP Multi Jet Fusion 3D printing technology to provide the dimensional accuracy and material density required to produce a part that would fit properly and withstand long-term use. This technology is also designed to mass-produce affordable end-use parts up to 10x faster than comparable 3D printing technology, allowing the replacement parts to be shipped with minimal delay. The material selected for the part was HP Nylon PA12 , which is a robust, all-purpose material commonly used for industrial applications ranging from automotive to aerospace to consumer goods. The parts were ready to use straight out of the printer with no additional post-processing, which saved labor time and kept production costs to a minimum. Additional coloring or surface treatment could be applied if the parts were being used in a more visible location. Result The combination of an upgraded part design and industrial-grade plastic resulted in a part much stronger than the original plastic-and metal-design. Paul was able to save time and money while improving the part design and minimizing unnecessary waste. About Tempus 3D The team at Tempus 3D was happy to support a student to accomplish his design and development goals by providing access to advanced manufacturing technology. Tempus 3D is proud to collaborate with Selkirk College and the DFAM Program to provide their students with access to industry-leading additive manufacturing technology, to help build a better future for Canada's youth. With industry-leading technology and a network of production partners, Tempus 3D is uniquely capable of serving innovators and manufacturers across Canada. With online ordering , the ability to turn around rush orders in as little as 36 hours and cost-effective overnight shipping we can ensure you have the parts you need on-time and on-spec. We at Tempus feel this is just the beginning of what manufacturing will look like in the future; it will be more responsive, more custom, and more local allowing innovators across sectors to bring products to market quicker and in a more environmentally friendly way. Explore the possibilities of 3D scanning and reverse engineering Learn more about manufacturing solutions with Tempus 3D Explore industrial plastics available through Tempus 3D Learn more about the advantages of industrial 3D printing with HP Multi Jet Fusion technology Learn more about designing for 3D printing Explore more case studies and articles

  • Tempus 3D | Advantages of part consolidation with additive manufacturing

    One of the many benefits of additive manufacturing is the ability to build forms not possible with traditional manfuacturing. Read this article to learn more about how additive manufacturing has enabled HP and Aerosport to consolidate multi-part assemblies to lower production time to 24 hours, lower costs up to 95% in costs and reduce weight up to 90%, while improving part functionality. DESIGN FOR ADDITIVE MANUFACTURING The Advantages of Part Consolidation with Additive Manufacturing Every manufacturing method has inherent limitations in it's design requirements. For example, CNC machining is limited to the angles the drill arm can reach, and injection molded parts must be designed for easy extraction from the mold. With each manufacturing process, increased complexity results in increased cost. This forces designers to construct the final object around the manufacturing method as much as for the functionality of the final part or assembly. Additive manufacturing, also known as industrial 3D printing, has added a new dimension the manufacturing industry. One of the many advantages of additive manufacturing is the ability to build forms that are not achievable with traditional manufacturing methods. Parts are built layer-by-layer or point-by-point, allowing very complex geometries to be built that are not limited by traditional design constraints. This gives engineers the freedom to focus more on optimizing the component design, and less on the limitations of the manufacturing process. The many benefits include improved part functionality, weight reduction, decreased assembly time, and lower overall manufacturing costs. In this article we will explore two case studies where designers and engineers were able to minimize the number of parts required in an assembly, optimize the functionality of the overall system and achieve significant time and cost savings in the manufacturing process. HP - Optimized Drill Extraction Shoe The Challenge The nozzles of HP printheads are manufactured with a laser-cutting process. In this process, water is used to cool the laser and silicon plates. A drill extraction shoe removes waste water and silicone sludge produced during this process. HP's original drill extraction shoe assembly was a multi-part assembly made from machined aluminum and standard parts. The assembly was re-designed to be manufactured with powder-bed fusion technology using an HP Multi Jet Fusion 3D printer. This manufacturing process allowed HP to modify their original design to create single part 3D printed with Nylon PA12 . Industry Industrial / Manufacturing Sector Machinery and Equipment Technology HP Multi Jet Fusion Material HP Nylon PA12 Total cost per part CNC machined: $450 HP MJF: $18 Cost reduction: 95% Weight CNC machnined: 575 g HP MJF: 52 g Weight reduction: 90% Results The part redesign and additive manufacturing process resulted in significant design advantages and cost reductions, including: Optimized design: The design was optimized to reduce turbulence by modifying the end of the pipe to optimize flow. The single-piece design and waterproof nylon 12 material also resulted in a watertight part , without the requirement to post-process or coat the parts. Lower cost: the cost to manufacture the upgraded drill extraction shoe was reduced by 95 %. Reduced weight: The weight of the original part was reduced by 90% using topology optimization and by reducing the overall material required to build the final part. Reduced lead time: The original part took 3-5 days to manufacture with CNC machining. With HP Multi Jet Fusion additive manufacturing, the part can be built in 24 hours . The original assembly compared to the one-piece design 3D printed with HP Multi Jet Fusion Industry Industrial / M anufacturing Sector Aircraft Technology HP Multi Jet Fusion Material HP Nylon PA12 Part reduction Original design: 16 parts Updated design: 4 parts The Challenge Aerosport Modeling and Design Inc. was redesigning a rudder trim system used in an instrument panel which was used as part of their manufacturing assembly line. The original assembly was built of 16 machined and standard metal parts. With the use of HP Multi Jet Fusion 3D printing technology, the designers were able to reduce the number of pieces to a four-part assembly and replace the expensive metal parts with Nylon PA12. Aerosport - Redesigning a rudder trim system Results With the design freedom that is achievable with additive manufacturing, Aerosport achieved: Fewer parts: Aerosport was able to reduce the number of parts required for the assembly from 26 parts to only 4 parts . Reduced manufacturing time: Each part in the original assembly needed to be ordered or manufactured independently before a rudder trim system could be built. With additive manufacturing, the parts can be 3D printed on-demand and be ready for use within 24 hours . Reduced assembly time: the assembly time is significantly reduced with only 1/6 the number of parts. Lower cost: the combination of reduced material costs and faster assembly time resulted in significant savings for manufacturing the rudder trim system. Original assembly, with 26 different machined and standard parts Assembly reduced to only 4 parts, 3D printed with HP Multi Jet Fusion Additive manufacturing with Tempus 3D Whether you are learning how to design for additive manufacturing or looking for a reliable Canadian manufacturer to produce high-quality, affordabe plastic parts, the team at Tempus 3D is available to help. With state-of-the art HP Multi Jet Fusion technology, online ordering and an HP certified team of professionals, Tempus will work with you to ensure you get the best value possible. Contact us to learn more. Data and photos courtesy of HP and Aerosport Modeling & Design. Read the original HP case studies at https://reinvent.hp.com/us-en-3dprint-drill and https://reinvent.hp.com/us-en-3dprint-aerosport . Interested in learning more? Explore more case studies and articles Design services Design tips for Additive Manufacturing Multi Jet Fusion 3D printing technology Looking for a local manufacturer? Tempus 3D is an Additive Manufacturing Service Bureau serving Western Canada with quick overnight delivery and competitive pricing. We use state-of-the-art HP MJF 5200 technology that allows for mass customization and production scale 3D printing. If you have a project you would like to talk to us about you can reach us at info@tempus3d.com , or give us a call at 1-250-456-5268 . Contact Us

  • Tempus 3D | 3D Printed Medical Back Brace

    Montreal-based medical services innovator uses 3D printing technology to develop custom form-fitted and breathable back braces to improve patient comfort and outcomes. 3D Printed Medical Back Brace Montreal-based medical services innovator uses 3D printing technology to develop custom form-fitted and breathable back braces to improve patient comfort and outcomes. A medical services innovator based in Montreal, Quebec approached Tempus 3D with a back brace design to manufacture for them. They were looking for a company with the capacity to build the extra-large piece with material that had the strength, flexibility and resilience to be worn for long periods of time. The team at Tempus collaborated with HP and Hawkridge to provide a solution that suited their manufacturing requirements, while keeping cost and production time to a minimum. Key benefits Mass low-cost customization Complex geometries that result in reduced part cost Photo courtesy of Airforce Velocity Stacks Organization Montreal, Quebec based medical services innovator Industry Medical Prosthetics and Braces Partners HP , Hawkridge Systems , STAC Technology HP Multi Jet Fusion 5200 , with build dimensions of 380 x 284 x 380 mm Material HP Nylon PA12 Software Solidworks Post Processing Bead blasted and dyed black Challenge The biggest challenge with this project was the large size of the brace. When large, flat parts are 3D printed there is a risk of the piece warping because of the uneven cooling that can occur as the part is being built. Also, there are not many commercial 3D printers which can manufacture such large pieces. The secondary challenge was to ensure the material had the strength, durability and flexibility to provide comfortable support and was suitable to be used as a medical device. Solution The team at Tempus 3D was able to leverage HP Multi Jet Fusion 3D printing technology, which provides the class-leading build volume and part quality required to successfully manufacture this design. With this printer all of the parts for the brace could all be fit into one print run, which saves manufacturing time and cost. The greatest risk in the production of the brace was the potential for the pieces to warp, because the difference in temperatures across large, flat pieces can bend them as they cool. Tempus 3D drew on support from experts at HP and Hawkridge Systems, who worked with the team at Tempus to ensure the part orientation and print settings were optimized for the best result. The template for this build can now be used to print the same or similar pieces for the supplier on-demand with precise repeatability between prints. The other consideration in building the brace was to select a material that was suitable for a medical device used on or near the skin. Nylon 12 was the material of choice because it has a high tensile strength, is water proof and certified biocompatible. It also has enough flexibility to accomodate the patient's movement without losing it’s support. Result Tempus collaborated with their partners at HP, Hawkridge systems, and the client to produce a part that exceeded their expectations in terms of finish, colour, accuracy, and cost. We look forward to continue building these parts that have the potential to positively impact patient outcomes and lead to further advancement in the Canadian medical sector. Tempus 3D is one of only a handful of HP certified 3D printing service bureaus located in Canada. As part of the HP digital manufacturing network, our team has an established track record of working collaboratively with partners across Canada in the prototyping and development of innovative products. Head quartered in British Columbia, Tempus serves customers across North America with expertise in the digital manufacturing revolution. We at Tempus feel this is just the beginning of what manufacturing will look like in the future; it will be more responsive, more collaborative, and more local allowing innovators across sectors to bring products to market quicker and in a more environmentally friendly way. Learn more about designing for 3D printing with HP Multi Jet Fusion 3D printing technology Learn more about prototyping and manufacturing solutions with Tempus 3D Explore industrial plastics available through Tempus 3D Learn more about the advantages of industrial 3D printing with HP Multi Jet Fusion technology Explore more case studies and articles

  • PETG 3D Printing – Durable, Impact-Resistant Parts | Tempus 3D

    PETG 3D printing delivers tough, impact-resistant parts with excellent dimensional stability. Ideal for enclosures, fixtures, and functional prototypes requiring durability and environmental resistance. PETG 3D Printing Durable, impact-resistant parts suitable for functional prototypes and mechanically demanding components where toughness and environmental stability matter. Get a Custom Quote Why Choose PETG? Produce tough, reliable parts for functional testing and real-world use. PETG is a versatile thermoplastic that balances strength, impact resistance, and dimensional stability. It is commonly used for functional prototypes and end-use components that require durability, consistent performance, and resistance to everyday handling and environmental exposure. PETG is a practical choice for housings, fixtures, and components that must withstand repeated use. 3D printing technology Fused Deposition modeling (FDM) Maximum print size 256 × 256 × 256 mm (10.1" × 10.1" × 10.1") Get a Quote Designed for Durable, Functional Parts PETG is well suited for applications that require toughness, impact resistance, and dimensional stability, particularly where parts may be handled repeatedly or exposed to everyday environmental conditions. When printed using a controlled FDM process, PETG delivers reliable performance for enclosures, housings, fixtures, and functional components that need to balance strength and durability. PETG’s mechanical properties make it a practical choice for validating form, fit, and function under real-world conditions. As with all FDM materials, part strength can vary based on print orientation and geometry. For applications with specific load directions or performance requirements, we recommend reviewing the design guidelines and noting any critical considerations when submitting a quote. Get Parts Made Key Benefits Durable and impact resistant – Suitable for parts that will be handled, assembled, or used repeatedly Dimensional stability – Maintains consistent geometry for functional assemblies Reliable layer adhesion – Supports structural integrity in functional components Balanced mechanical performance – Appropriate for prototypes and low-volume end-use parts Applications Enclosures and housings – Protective casings for electronics and devices Functional prototypes – Parts used for fit, form, and functional testing Fixtures and mounts – Brackets and supports for tooling and assemblies Test components – Iterative parts used during design validation Available Colors Need a custom color or multi-color part? Contact our team or include details in your quote request to discuss available options. Technical Specifications Density 1.27 g/cm³ Tensile Strength 34 MPa (X–Y) | 23 MPa (Z) 4,931 psi (X–Y) | 3,336 psi (Z) Tensile Modulus (Young’s Modulus) 1,810 MPa (X–Y) | 1,540 MPa (Z) 262 ksi (X–Y) | 223 ksi (Z) Elongation at Break 8.6 % (X–Y) | 5.1 % (Z) Flexural Strength 64 MPa (X–Y) | 48 MPa (Z) 9,283 psi (X–Y) | 6,962 psi (Z) Flexural Modulus 2,050 MPa (X–Y) | 1,810 MPa (Z) 297 ksi (X–Y) | 262 ksi (Z) Impact Strength (Notched Izod) 31.5 kJ/m² (X–Y) | 10.6 kJ/m² (Z) Heat Deflection Temperature (HDT) 62 °C (144 °F) @ 1.8 MPa 69 °C (156 °F) @ 0.45 MPa Vicat Softening Temperature 70 °C (158 °F) Water Absorption (Saturated, 25 °C / 55% RH) 0.40 % Note: Mechanical properties may vary depending on print orientation, processing parameters, and part geometry. Values are provided for design reference only. Powered by FDM Produce durable, cost-effective parts using Fused Deposition Modeling (FDM). Known for its versatility and broad material selection, FDM is well suited for functional prototypes, fixtures, and low-volume components where strength, speed, and efficiency matter. Learn More About FDM Design Guidelines Minimum wall thickness ≥ 1.0 mm Unsupported overhangs ≤ 45° from horizontal Bridge length ≤ 5 mm for best results Clearance (moving parts) ≥ 0.5 mm Load orientation Design loads along the X–Y plane *Recommendations vary based on geometry and application. For full details, see the full FDM design guide. Note: Print orientation can affect part strength and performance. If your application requires a specific orientation, please include this in the quote notes or reach out to our design team for support. View FDM Design Guidelines Contact Our Technical Team VIEW DESIGN PARTNERS NEED DESIGN SUPPORT? If you need help preparing your part for 3D printing, our network of design partners can support everything from early concepts to production-ready CAD. GET YOUR PARTS INTO PRODUCTION TODAY Request a quote

  • Stereolithography (SLA) – High-Precision 3D Printing | Tempus 3D

    Tempus 3D offers SLA 3D printing in Canada, producing ultra-precise prototypes and end-use parts with fine detail, accuracy, and smooth surface quality. Stereolithography (SLA) Resin 3D Printing Services High-Resolution Parts and Prototypes with a Smooth Surface Finish SLA produces highly detailed parts with the smoothest surface finish in additive manufacturing, making it ideal for visual prototypes , functional components , and precision applications . Max Build Volume 335 × 200 × 300 mm Layer Resolution 25 – 300 μm Tolerance ±0.2–0.5% Machinery Formlabs Form 3BL Get an SLA Quote About SLA Technical Specs Materials Design Guidelines Quote What is Stereolithography? Stereolithography (SLA) is a resin-based 3D printing process that uses a laser to cure liquid resin into hardened plastic. Known for its high resolution, smooth surface finish , and tight tolerances , SLA is one of the most widely used technologies for creating accurate prototypes , detailed models, and functional parts . SLA 3D printing is ideal for: Parts requiring exceptional accuracy and features as small as 0.002 in (25 μm) Smooth surface quality , suitable for visual and cosmetic prototypes Form and fit testing of engineering components Complex geometries that are difficult to achieve with traditional methods Medical, dental, and industrial applications needing fine details and reliability Get a quote Technical Specifications Build Volume 335 × 200 × 300 mm (13.2 × 7.9 × 11.8 in) Large-format SLA printing for industrial and medical applications. Layer Thickness 25 – 300 μm (0.025 – 0.30 mm) High-resolution layers for smooth surface finish and fine details. XY Resolution 25 Microns (0.025 mm) Exceptional accuracy for precise components and complex geometries. SLA Material Options SLA resins deliver exceptional resolution, fine details, and smooth surface finishes. With in-stock resins for fast turnaround and a full library of special-order materials, Tempus 3D can support both quick prototyping and large, specialized projects. Choose from our in-stock SLA resins for fast production, or explore a wide library of specialty materials for larger or repeat projects. Clear Resin V4.1 Transparent Material with a Smooth Surface Finish Clear Resin V4.1 produces detailed, translucent parts that are ideal for visual prototypes, optical models, and functional testing. Its clarity makes it valuable for fluidics and light-based applications where internal features need to remain visible. Top Specs: Tensile Strength: 65 MPa Flexural Strength: 2.8 GPa Elongation at Break: 6% Hardness: 83 Shore D Appearance: Transparent, high optical clarity Learn More Rigid 10K Resin Stiff, industrial-grade resin with excellent heat and chemical resistance Rigid 10K Resin is a glass-filled resin designed for rigid, dimensionally accurate parts that must hold shape under load and high temperatures. It produces a smooth, matte surface finish and is suited for functional prototypes and production-ready parts where stiffness and stability matter. Top Specs: Tensile Strength: 88 MPa Elongation at Break (XY): 1.7% Tensile Modulus: 11 GPa Heat Deflection Temp. @ 0.45 MPa: 238°C Learn More BioMed Elastic 50A Biocompatible Elastomer with Silicone-Like Flexibility BioMed Elastic 50A is a soft, ISO 10993–certified resin that mimics the look and feel of silicone. With Shore 50A hardness and high elongation, it is ideal for flexible prototypes, wearables, and medical models requiring skin-safe performance. Top Specs: Tensile Strength: 3.2 MPa Elongation at Break: 150% Hardness: Shore 50A Tear Strength: 19 kN/m Biocompatibility: ISO 10993 certified Learn More Contact Our Team of Experts Looking for More SLA Material Options? Beyond our standard SLA materials, specialty resins may be sourced on a project-by-project basis, based on project scope and volume. Browse our special-order library or contact us to discuss requirements and lead time. View Special-Order SLA Materials SLA Design Guidelines Minimum Wall Thickness Recommended: 0.2 mm A wall that is smaller than 0.2 mm may warp or detach from the model during printing. Maximum Unsupported Overhang Length Recommended: 5.0 mm An overhang refers to a part of the model that sticks out horizontally parallel to the build platform. Printing such features without supports is discouraged, as the layers cannot maintain their structure. Minimum Unsupported Overhang Angle Recommended: 10° from level The overhang angle refers to the angle from horizontal that the overhang sticks out. Maximum Horizontal Support Span / Bridge Recommended: 29 mm (5 mm wide × 3 mm thick) A span is the distance between two intermediate supports of a structure. Minimum Vertical-Wire Diameter Recommended: 0.2 mm (7 mm tall) to 1.5 mm (30 mm tall) A wire is a feature whose length is greater than two times its width. Emboss / Engrave Recommended: min 0.1 mm (emboss) / min. 0.15 mm (engraved) Embossed Details smaller than 0.1 mm in thickness and in height may not be visible on your print, and engraved Details recessed less than 0.15 mm in thickness and in height may not be visible because they will be fused with the rest of the model during the print process. Minimum Clearance Between Moving Parts Recommended: 0.5 mm Clearance is the amount of distance needed between two moving parts of a model (e.g., the distance between gears or joints). Minimum Hole Diameter Recommended: 0.5 mm Holes with a diameter less than 0.5 mm in the x, y, and z axes may close off during printing. Minimum Drain Hole Diameter Recommended: 2.5 mm diameter Drain holes are recommended for resin to escape in models that are a fully enclosed cavity (like a hollow sphere or hollow cylinder printed directly on the build platform). Full Design Guidelines Upload your file. Get your parts made. Instant Quote

  • How a racing enthusiast supecharged engine performance with additive manufacturing.

    Lawn mower racing enthusiast Kierra Cates needed an edge for an upcoming race, and approached Tempus 3D for a solution. The team at Tempus used 3D scanning and 3D printing to design a high-performance air intake able to withstand the abuse of the racing environment and look good in the process. How a racing enthusiast supercharged engine performance with additive manufacturing Lawn mower racing enthusiast Kierra Cates needed an edge for then 2023 annual Pass Creek Fall Fair in Castlegar, BC. Knowing how important victory was in in this fun racing event she reached out to Tempus 3D to design a customer air intake for her Briggs & Stratton 12.5 HP lawn mower engine. Modification of the air box is one of the few modifications permitted in this class of racing. The team at Tempus 3D designed a high-performance air intake based on Kierra’s specifications, and used 3D scanning and 3D printing to create a functional prototype to test in-place on the mower. Once the design was validated, the final part was manufactured with a high-performance, temperature resistant Nylon PA12 and finished with Cerakote ceramic coating to provide an extra level of durability to the part and to make it catch the eyes of the spectators. Key Benefits Ability to quickly design, test and manufacture custom end-use products. Low cost alternative to traditional manufacturing, such as injection molding or CNC machining. Use high-performance finishes to improve the look and performance of 3D printed parts. Reduced environmental impact by extending equipment life and minimizing wasted materials in the production process. Industry Automotive , Replacement parts Hardware HP Multi Jet Fusion 5200 3D printer Creaform HandySCAN laser scanner Software Fusion 360 Materials HP Nylon PA12 , PLA Software Fusion 360 Post Processing Cerakote Ceramic Finish Introduction Keirra was looking to maximize the performance and get an edge in the upcoming riding lawn mower race held annually at the Pass Creek Fall Fair. In search of this edge, Keirra approached Tempus 3D looking for ideas and ways to improve her Briggs & Stratton 12.5 HP power plant. The first thing that came to mind was optimizing the airtake from the original, as this is one of the few modifications permitted in this race. The original air intake was not optimized to take advantage of the large volume of air flow resulting from the high speeds achieved durign the race. Challenge The lawn mower was not designed for speed, so a unique shape was required to maximize the amount of air inflow to the engine. It was also important to build the intake with a durable material that could withstand the rough environment of mower racing the heat produced by the engine while in use. The intake also needed to fit within the engine compartment and achieve a secure connection with the engine mount and new filter. Solution 3D scanning was used to create a template for the connections to the engine and filter, and a prototype was designed to test initial fit and clearance within the engine space. The first prototypes were 3D printed in PLA for a quick fit test before a full protoype was created. Once fitment was confirmed the design was finalized and the full air intake was ready to manufacture. The final part was made of HP Nylon PA12 for it’s ability to withstand long-term abuse and heat resistance. This material is commonly used in the automotive and aerospace industries for interior and exterior components, and custom engine upgrades. The part was manufactured with the HP Multi Jet Fusion 5200 3D printer, which provides the precision, material density and smooth finish required for proper fit and long-term durability. The part could have been used out of the printer as-is, but Cerakote ceramic coating was applied to provide additional protection from water, chemicals, heat and UV rays and give it a visual “wow” factor. Result The team at Tempus 3D was pleased to be able to support Kierra through the full design and manufacturing process from initial design through prototyping and manufacturing the final part, while keeping costs low and providing a final product quickly and easily. This upgrade would not have been possible with alternative manufacturing processes such as injection molding, which can cost thousands of dollars and does not allow the design testing and iteration processes required when creating custom parts. We were happy to help Keirra achieve her goals, and excited to see how the mower performs on the race track this fall. About Tempus 3D With Tempus’ location in Trail BC, nestled in the interior mountains of British Columbia’s West Kootenay region. Tempus is uniquely capable of serving markets across North America with cost effective overnight shipping and the ability to turn around rush orders in as little as 36 hours. We at Tempus feel this is just the beginning of what manufacturing will look like in the future; it will be more responsive, more custom, and more local allowing innovators across sectors to bring products to market quickly and in a more environmentally friendly way. Learn More Explore the possibilities of 3D scanning and reverse engineering Learn more about manufacturing solutions with Tempus 3D Explore industrial plastics available through Tempus 3D Learn more about the advantages of industrial 3D printing with HP Multi Jet Fusion technology Learn more about designing for 3D printing Explore more case studies and articles

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